1995 Jeep Yj Service Manual-21219J320001.pdf -Bookmark created by https://wimanual.com 95xj_fr Table des mati�res 95XJ_IN INTRODUCTION DESIGNATIONS, LABELS VEHICLE DESIGNATIONS VEHICLE CODE DESIGNATIONS VEHICLE SAFETY CERTIFICATION LABEL VEHICLE CODE PLATE VEHICLE IDENTIFICATION NUMBER (VIN) PLATE VEHICLE IDENTIFICATION NUMBER (VIN) DECODING ENGINE AND TRANSMISSION MAJOR COMPONENT IDENTIFICATION VEHICLE CODE DECODING VEHICLE DIMENSION DATA VEHICLE LOAD DATA TRAILER TOWING SPECIFICATIONS INTERNATIONAL VEHICLE CONTROL AND DISPLAY SYMBOLS VEHICLE DIMENSION DATA VEHICLE LOAD DATA�XJ VEHICLE LOAD DATA�YJ TRAILER TOWING SPECIFICATIONS VEHICLE CONTROL AND DISPLAY SYMBOLS MEASUREMENT AND TORQUE SPECIFICATIONS SPECIFICATION NOTATIONS BOLT THREAD AND GRADE METRIC AND ENGLISH TORQUE SPECIFICATIONS TORQUE CHARTS CONVERSION FORMULAS AND EQUIVALENT VALUES TORQUE SPECIFICATIONS THREAD NOTATION�SAE AND METRIC METRIC CONVERSION BOLT IDENTIFICATION BOLT STRENGTH METRIC CONVERSION 95XJ_0 LUBRICATION AND MAINTENANCE GENERAL INFORMATION INTRODUCTION INTERNATIONAL SYMBOLS FUEL REQUIREMENTS CLASSIFICATION OF LUBRICANTS ENGINE OIL GEAR LUBRICANTS CHASSIS COMPONENT AND WHEEL BEARING LUBRICANTS LUBRICATION AND REPLACEMENT PARTS RECOMMENDATION COMPONENTS REQUIRING NO LUBRICATION FLUID CAPACITIES MAINTENANCE SCHEDULES INTRODUCTION AT EACH STOP FOR GASOLINE ONCE A MONTH AT EACH OIL CHANGE EMISSION CONTROL SYSTEM MAINTENANCE SCHEDULE�A 7,500 MILES (12 000 KM) OR AT 6 MONTHS 15,000 MILES (24 000 KM) OR AT 12 MONTHS 22,500 MILES (36 000 KM) OR AT 18 MONTHS 30,000 MILES (48 000 KM) OR AT 24 MONTHS 37,500 MILES (60 000 KM) OR AT 30 MONTHS 45,000 MILES (72 500 KM) OR AT 36 MONTHS 52,500 MILES (84 500 KM) OR AT 42 MONTHS 60,000 MILES (96 500 KM) OR AT 48 MONTHS 67,500 MILES (108 500 KM) OR AT 54 MONTHS 75,000 MILES (120 500 KM) OR AT 60 MONTHS 82,500 MILES (133 000 KM) OR AT 66 MONTHS 90,000 MILES (145 000 KM) OR AT 72 MONTHS 97,500 MILES (157 000 KM) OR AT 78 MONTHS 105,000 MILES (169 000 KM) OR AT 84 MONTHS 112,500 MILES (181 000 KM) OR AT 90 MONTHS 120,000 MILES (193 000 KM) OR AT 96 MONTHS SCHEDULE�B 3,000 MILES (4 800KM) 6,000 MILES (9 600KM) 9,000 MILES (14 400KM) 12,000 MILES (19 200KM) 15,000 MILES (24 000KM) 18,000 MILES (29 000KM) 21,000 MILES (34 000KM) 24,000 MILES (38 000KM) 27,000 MILES (43 000KM) 30,000 MILES (48 000KM) 33,000 MILES (53 000KM) 36,000 MILES (58 000KM) 39,000 MILES (62 000KM) 42,000 MILES (67 000KM) 45,000 MILES (72 000KM) 48,000 MILES (77 000KM) 51,000 MILES (82 000KM) 54,000 MILES (86 400KM) 57,000 MILES (91 000KM) 60,000 MILES (96 000KM) 63,000 MILES (102 000KM) 66,000 MILES (105 600KM) 69,000 MILES (110 000KM) 72,000 MILES (115 200KM) 75,000 MILES (120 000KM) 78,000 MILES (125 000KM) 81,000 MILES (130 000KM) 84,000 MILES (134 400KM) 87,000 MILES (140 000KM) 90,000 MILES (144 000KM) 93,000 MILES (149 000KM) 96,000 MILES (154 000KM) 99,000 MILES (158 400KM) 102,000 MILES (163 000KM) 105,000 MILES (168 000KM) 108,000 MILES (172 800KM) 111,000 MILES (177 600KM) 114,000 MILES (182 400KM) 117,000 MILES (187 200KM) 120,000 MILES (192 000KM) JUMP STARTING, TOWING AND HOISTING JUMP STARTING PROCEDURE TO JUMP START A DISABLED VEHICLE: PORTABLE STARTING UNIT HOISTING RECOMMENDATIONS FLOOR JACK HOIST TOWING RECOMMENDATIONS SAFETY PRECAUTIONS GROUND CLEARANCE AND RAMP ANGLE GROUND CLEARANCE FLAT-BED TOWING RAMP ANGLE TWO-WHEEL-DRIVE VEHICLE TOWING�XJ TOWING-REAR END LIFTED (SLING-TYPE) TOWING-FRONT END LIFTED (SLING-TYPE) FOUR-WHEEL-DRIVE VEHICLE TOWING TOWING-REAR END LIFTED (SLING-TYPE) TOWING-FRONT END LIFTED (SLING-TYPE) TOWING WHEN KEYS ARE NOT AVAILABLE EMERGENCY TOW HOOKS SURFACE) FLAT TOWING (4 TIRES ENGINE MAINTENANCE ENGINE BREAK-IN ENGINE OIL ENGINE OIL SPECIFICATION API SERVICE GRADE CERTIFIED SAE VISCOSITY ENERGY CONSERVING OIL CONTAINER IDENTIFICATION CRANKCASE OIL LEVEL INSPECTION ENGINE OIL ADDITIVES OIL LEVEL INDICATOR (DIPSTICK) ENGINE OIL CHANGE AND FILTER REPLACEMENT ENGINE OIL CHANGE ENGINE OIL FILTER FILTER SPECIFICATION OIL FILTER REMOVAL OIL FILTER INSTALLATION USED ENGINE OIL DISPOSAL ENGINE COOLING SYSTEM WARNINGS AND PRECAUTIONS COOLING SYSTEM INSPECTION ANTIFREEZE SPECIFICATION COOLING SYSTEM SERVICE AIR CLEANER ELEMENT FILTER ELEMENT SERVICE CRANKCASE VENTILATION SYSTEM FUEL FILTER FUEL USAGE STATEMENT�GAS ENGINES GASOLINE IGNITION CABLES, DISTRIBUTOR CAP AND ROTOR IGNITION TIMING SPARK PLUGS BATTERY RUBBER AND PLASTIC COMPONENT INSPECTION EMISSION CONTROL SYSTEM ENGINE SUPPORTS INSPECTION ACCESSORY DRIVE BELT EXHAUST SYSTEM INSPECTION AIR-CONDITIONER COMPRESSOR LUBRICANT AND REFRIGERANT DRIVETRAIN CLUTCH AND BRAKE PEDAL BUSHINGS CLUTCH MASTER CYLINDER LEVEL INSPECTION FLUID SPECIFICATION MANUAL TRANSMISSION LUBRICANT SPECIFICATION LUBRICANT LEVEL LUBE OIL CHANGE AUTOMATIC TRANSMISSION TO INSPECT THE TRANSMISSION FLUID LEVEL AUTOMATIC TRANSMISSION FLUID SPECIFICATION FLUID AND FILTER CHANGE TRANSFER CASE (4WD VEHICLES) FLUID LEVEL FLUID DRAIN AND REFILL FLUID SPECIFICATION FRONT AND REAR AXLES LUBRICANT SPECIFICATIONS LUBRICANT LEVEL LUBRICANT CHANGE DRIVE SHAFTS LUBRICANT SPECIFICATION RUBBER AND PLASTIC HOSES HOSE CHASSIS AND BODY COMPONENTS CHASSIS COMPONENT AND WHEEL BEARING LUBRICANTS FRONT WHEEL BEARINGS STEERING LINKAGE RECOMMENDED MAINTENANCE�2WD XJ VEHICLES LUBRICANT SPECIFICATION LUBRICANT SPECIFICATION INSPECTION INSPECTION POWER STEERING SYSTEM FLUID SPECIFICATION POWER STEERING FLUID INSPECTION MANUAL STEERING GEAR POWER BRAKE SYSTEM RECOMMENDED MAINTENANCE FLUID LEVEL FLUID SPECIFICATION BRAKE FLUID LEVEL BRAKE SYSTEM INSPECTION BRAKE FLUID HOSES PARKING BRAKE BRAKE OPERATIONAL TEST TIRES RECOMMENDED MAINTENANCE INSPECTION ROTATION BODY COMPONENTS LUBRICATION REQUIREMENTS LUBRICANT SPECIFICATIONS LUBRICATION BODY LUBRICANT SPECIFICATIONS HEADLAMPS MAINTENANCE SCHEDULE AIM ADJUSTMENT SPEEDOMETER CABLE SERVICE INFORMATION 95XJ_2 FRONT SUSPENSION AND AXLE GENERAL INFORMATION FRONT SUSPENSION XJ VEHICLES TUBE AXLE (2WD VEHICLES) YJ VEHICLES FRONT DRIVE AXLE STANDARD DIFFERENTIAL OPERATION FRONT WHEEL ALIGNMENT GENERAL INFORMATION PRE-ALIGNMENT INSPECTION SUSPENSION AND STEERING SYSTEM DIAGNOSIS ALIGNMENT MEASUREMENTS AND ADJUSTMENTS CAMBER CASTER TOE POSITION�XJ VEHICLES TOE POSITION�YJ VEHICLES ALIGNMENT SPECIFICATIONS�XJ VEHICLES ALIGNMENT SPECIFICATIONS�YJ VEHICLES XJ FRONT SUSPENSION SERVICE INFORMATION TRACK BAR REMOVAL INSTALLATION STABILIZER BAR REMOVAL INSTALLATION UPPER SUSPENSION ARM REMOVAL INSTALLATION AXLE BUSHING REPLACEMENT SPRING AND SHOCK DIAGNOSIS LOWER SUSPENSION ARM REMOVAL INSTALLATION SHOCK ABSORBER REMOVAL INSTALLATION COIL SPRING INSTALLATION REMOVAL YJ FRONT SUSPENSION SERVICE INFORMATION TRACK BAR REMOVAL INSTALLATION SPRING AND SHOCK DIAGNOSIS STABILIZER BAR REMOVAL INSTALLATION LEAF SPRING REMOVAL INSTALLATION SHOCK ABSORBER REMOVAL INSTALLATION LEAF SPRING EYE BUSHING REPLACEMENT AXLE NOISE GENERAL INFORMATION GEAR AND BEARING NOISE GEAR NOISE BEARING NOISE LOW SPEED KNOCK DRIVELINE SNAP VIBRATION SERVICE DIAGNOSIS SERVICE DIAGNOSIS (CONT�D) MODEL 30 AXLE AND TUBE AXLE (2WD) INFORMATION COMMAND-TRAC�YJ VEHICLES SELEC-TRAC�XJ VEHICLES LUBRICANT SPECIFICATIONS DRIVE AXLE ASSEMBLY REPLACEMENT�XJ VEHICLES REMOVAL LUBRICANT CHANGE INSTALLATION DRIVE AXLE ASSEMBLY REPLACEMENT�YJ VEHICLES REMOVAL INSTALLATION PINION SEAL REPLACEMENT REMOVAL INSTALLATION HUB BEARING AND AXLE SHAFT REMOVAL INSTALLATION AXLE SHAFT�CARDAN U-JOINT DISASSEMBLY ASSEMBLY VACUUM DISCONNECT AXLE�YJ VEHICLES VACUUM CONTROL SYSTEM CLEANING AND INSPECTION DISCONNECT AXLE DISCONNECT AXLE SHIFT MOTOR�REMOVAL INTERMEDIATE AXLE SHAFT�REMOVAL ASSEMBLY ASSEMBLY STEERING KNUCKLE AND BALL STUDS KNUCKLE REMOVAL UPPER BALL STUD REPLACEMENT LOWER BALL STUD REPLACEMENT KNUCKLE INSTALLATION AXLE BUSHING REPLACEMENT DIFFERENTIAL REMOVAL INNER AXLE SHAFT OIL SEAL REPLACEMENT SELECT-TRAC DIFFERENTIAL DISASSEMBLY COMMAND-TRAC�LEFT-SIDE PINION REMOVAL CLEANING DIFFERENTIAL ASSEMBLY ASSEMBLY PINION GEAR DEPTH INFORMATION PINION GEAR DEPTH VARIANCE DIFFERENTIAL AND PINION MEASUREMENT DIFFERENTIAL ZERO END PLAY MEASUREMENT PINION GEAR DEPTH MEASUREMENT PINION GEAR ASSEMBLY DIFFERENTIAL SHIM PACK MEASUREMENT AND ADJUSTMENT DIFFERENTIAL INSTALLATION BACKLASH AND CONTACT PATTERN ANALYSIS FINAL ASSEMBLY AXLE SPECIFICATIONS MODEL 30 FRONT AXLE TORQUE SPECIFICATIONS XJ FRONT SUSPENSION COMPONENTS MODEL 30 AXLE YJ FRONT SUSPENSION COMPONENTS 95XJ_3 REAR SUSPENSION AND AXLES GENERAL INFORMATION SUSPENSION COMPONENTS AXLES IDENTIFICATION STANDARD DIFFERENTIAL OPERATION XJ SUSPENSION SPRING AND SHOCK DIAGNOSIS SPRING AND SHOCK ABSORBER DIAGNOSIS SHOCK ABSORBER REMOVAL INSTALLATION INSTALLATION LEAF SPRING REMOVAL LEAF SPRING EYE BUSHING REPLACEMENT STABILIZER BAR REMOVAL INSTALLATION YJ SUSPENSION SPRING AND SHOCK DIAGNOSIS SPRING AND SHOCK ABSORBER DIAGNOSIS SHOCK ABSORBER REMOVAL INSTALLATION LEAF SPRING REMOVAL INSTALLATION LEAF SPRING EYE BUSHING REPLACEMENT TRACK BAR REMOVAL INSTALLATION AXLE NOISE GENERAL INFORMATION GEAR AND BEARING NOISE GEAR NOISE BEARING NOISE LOW SPEED KNOCK VIBRATION DRIVELINE SNAP LIMITED SLIP DIFFERENTIAL REAR AXLE ALIGNMENT MEASUREMENT SERVICE DIAGNOSIS SERVICE DIAGNOSIS (CONT�D) MODEL 35 AXLE GENERAL INFORMATION LUBRICANT CHANGE LUBRICANT SPECIFICATIONS DRIVE AXLE ASSEMBLY REPLACEMENT�XJ VEHICLES REMOVAL INSTALLATION DRIVE AXLE ASSEMBLY REPLACEMENT�YJ VEHICLES REMOVAL INSTALLATION PINION SHAFT SEAL REPLACEMENT REMOVAL INSTALLATION AXLE SHAFT REMOVAL AXLE SHAFT SEAL AND BEARING REMOVAL INSTALLATION INSTALLATION DIFFERENTIAL REMOVAL DIFFERENTIAL DISASSEMBLY PINION REMOVAL CLEANING DIFFERENTIAL ASSEMBLY PINION GEAR DEPTH INFORMATION PINION MEASUREMENT AND ASSEMBLY PINION GEAR DEPTH MEASUREMENT PINION GEAR DEPTH VARIANCE PINION GEAR ASSEMBLY DIFFERENTIAL MEASUREMENT AND INSTALLATION DIFFERENTIAL SHIM PACK MEASUREMENT RING GEAR INSTALLATION DIFFERENTIAL INSTALLATION BACKLASH AND CONTACT PATTERN ANALYSIS FINAL ASSEMBLY 8 1 INFORMATION LUBRICANT SPECIFICATIONS DRIVE AXLE ASSEMBLY REPLACEMENT�XJ VEHICLES REMOVAL INSTALLATION LUBRICANT CHANGE AXLE SHAFT, SEAL AND BEARING SERVICE AXLE SHAFT REMOVAL AXLE SHAFT SEAL AND BEARING REMOVAL BEARING AND SEAL INSTALLATION AXLE SHAFT INSTALLATION PINION SEAL REPLACEMENT REMOVAL INSTALLATION DIFFERENTIAL SERVICE SERVICE INFORMATION DIFFERENTIAL CASE REMOVAL PINION GEAR SHAFT REMOVAL RING GEAR CASE FLANGE RUNOUT MEASUREMENT CLEANING DIFFERENTIAL CASE DISASSEMBLY DIFFERENTIAL CASE ASSEMBLY PINION DEPTH MEASUREMENT AND ADJUSTMENT WITH GAUGE SET 6575 PINION GEAR DEPTH VARIANCE DIFFERENTIAL BEARING PRELOAD AND RING GEAR BACKLASH ADJUSTMENT DIFFERENTIAL CASE INSTALLATION SIDE GEAR CLEARANCE MEASUREMENT AND ADJUSTMENT RING GEAR TEETH CONTACT PATTERN ANALYSIS TRAC-LOK DIFFERENTIAL OPERATION DIFFERENTIAL TEST NOISE DIAGNOSIS DISASSEMBLY DIFFERENTIAL OVERHAUL CLEANING AND INSPECTION PRESOAK PLATES AND DISC ASSEMBLY AXLE SPECIFICATIONS MODEL 35 AXLE 8 1 TORQUE SPECIFICATIONS XJ REAR SUSPENSION COMPONENTS MODEL 35 AXLE 8 1 95XJ_5 BRAKES GENERAL INFORMATION BRAKE COMPONENTS BRAKELINING MATERIAL BRAKE WARNING LIGHTS ANTILOCK BRAKES (ABS) ABS SYSTEM CHANGES BRAKE FLUID JEEP BODY CODE LETTERS BRAKE SAFETY PRECAUTIONS ABS BRAKE DIAGNOSIS GENERAL INFORMATION ABS WARNING LIGHT DISPLAY ABS DIAGNOSTIC CONNECTOR DRB SCAN TOOL WHEEL NORMAL OPERATING CONDITIONS ANTILOCK ECU AND HCU DIAGNOSIS SERVICE BRAKE DIAGNOSIS GENERAL INFORMATION DIAGNOSIS PROCEDURES PRELIMINARY BRAKE CHECK ROAD TESTING COMPONENT INSPECTION BRAKE WARNING LIGHT OPERATION PEDAL FALLS AWAY LOW PEDAL SPONGY PEDAL HARD PEDAL OR HIGH PEDAL EFFORT BRAKE DRAG BRAKE FADE PEDAL PULSATION (NON- ABS BRAKES ONLY) BRAKE PULL REAR BRAKE GRAB BRAKES DO NOT HOLD AFTER DRIVING THROUGH DEEP WATER PUDDLES CONTAMINATED BRAKELINING BRAKE FLUID CONTAMINATION BRAKE NOISE WHEEL AND TIRE PROBLEMS DIAGNOSING PARKING BRAKE MALFUNCTIONS MASTER CYLINDER POWER BOOSTER CHECK VALVE TEST POWER BOOSTER VACUUM TEST BRAKE FLUID� BRAKE BLEEDING� BRAKELINES AND HOSES RECOMMENDED BRAKE FLUID BRAKE FLUID LEVEL BRAKE FLUID CONTAMINATION BRAKE BLEEDING RECOMMENDATIONS BRAKE BLEEDING (WITH STANDARD BRAKES) BRAKE BLEEDING (WITH ABS BRAKES) BRAKELINES AND HOSES BRAKELINE CHARTS MASTER CYLINDER� COMBINATION VALVE INDEX GENERAL SERVICE INFORMATION MASTER CYLINDER REMOVAL (NON- ABS) MASTER CYLINDER INSTALLATION (NON- ABS) COMBINATION VALVE REPLACEMENT (NON- ABS) MASTER CYLINDER OVERHAUL (4- CYLINDER MODELS) CYLINDER DISASSEMBLY MASTER CYLINDER CLEANING AND INSPECTION MASTER CYLINDER ASSEMBLY MASTER CYLINDER AND COMBINATION VALVE REMOVAL (WITH ABS) RESERVOIR REPLACEMENT (2- PIECE MASTER CYLINDER) MASTER CYLINDER AND COMBINATION VALVE INSTALLATION (WITH ABS) MASTER CYLINDER BENCH BLEEDING POWER BRAKE BOOSTER� BRAKE PEDAL� BRAKELIGHT SWITCH GENERAL INFORMATION POWER BRAKE BOOSTER OPERATION POWER BRAKE BOOSTER REMOVAL (XJ WITH ABS) POWER BRAKE BOOSTER INSTALLATION (XJ WITH ABS) POWER BRAKE BOOSTER REMOVAL (XJ WITHOUT ABS) POWER BRAKE BOOSTER INSTALLATION (XJ WITHOUT ABS) POWER BRAKE BOOSTER REMOVAL (YJ) POWER BRAKE BOOSTER INSTALLATION (YJ) BRAKE PEDAL REMOVAL BRAKE PEDAL INSTALLATION BRAKELIGHT SWITCH REMOVAL BRAKELIGHT SWITCH INSTALLATION BRAKELIGHT SWITCH ADJUSTMENT SWITCH ADJUSTMENT PROCEDURE ABS OPERATION AND SERVICE SYSTEM DESCRIPTION HYDRAULIC CONTROL UNIT (HCU) MASTER CYLINDER COMBINATION VALVE ELECTRONIC CONTROL UNIT (ECU) WHEEL SPEED SENSORS ABS DIAGNOSTIC CONNECTOR ACCELERATION SWITCH SYSTEM RELAYS IGNITION SWITCH SYSTEM WARNING LIGHT ABS SYSTEM POWER- UP AND INITIALIZATION ABS OPERATION IN NORMAL BRAKING MODE ABS OPERATION IN ANTILOCK BRAKING MODE HCU OPERATION WHEEL SPEED SENSOR OPERATION ACCELERATION SWITCH OPERATION ECU OPERATION ABS COMPONENT SERVICEABILITY SPEED SENSOR AIR GAP FRONT WHEEL SENSOR REMOVAL FRONT WHEEL SENSOR INSTALLATION REAR WHEEL SENSOR REMOVAL REAR WHEEL SENSOR INSTALLATION AND ADJUSTMENT ACCELERATION SWITCH REMOVAL ACCELERATION SWITCH INSTALLATION ECU REMOVAL (XJ MODELS) ECU INSTALLATION (XJ MODELS) ECU REMOVAL HCU REMOVAL (XJ) HCU INSTALLATION (XJ) HCU REMOVAL (YJ) HCU INSTALLATION (YJ) DISC BRAKES GENERAL INFORMATION CALIPER OPERATION AND WEAR COMPENSATION DISC BRAKESHOE REMOVAL DISC BRAKESHOE INSTALLATION CALIPER REMOVAL CALIPER DISASSEMBLY CALIPER CLEANING AND INSPECTION CALIPER ASSEMBLY CALIPER INSTALLATION ROTOR REMOVAL ROTOR INSTALLATION DISC BRAKE ROTOR THICKNESS DISC BRAKE ROTOR RUNOUT DISC BRAKE ROTOR THICKNESS VARIATION DISC BRAKE ROTOR REFINISHING WHEEL NUT TIGHTENING DRUM BRAKES DRUM BRAKESHOE REMOVAL DRUM BRAKESHOE INSTALLATION DRUM BRAKE ADJUSTMENT ADJUSTMENT PROCEDURE WHEEL CYLINDER REMOVAL WHEEL CYLINDER OVERHAUL WHEEL CYLINDER INSTALLATION SUPPORT PLATE REPLACEMENT BRAKE DRUM REFINISHING WHEEL NUT TIGHTENING PARKING BRAKES GENERAL SERVICE INFORMATION PARKING BRAKE OPERATION PARKING BRAKE LEVER REMOVAL (XJ WITH MINI CONSOLE) PARKING BRAKE LEVER INSTALLATION (XJ WITH MINI CONSOLE) PARKING BRAKE LEVER REMOVAL (XJ WITH FULL CONSOLE) PARKING BRAKE LEVER INSTALLATION (XJ WITH FULL CONSOLE) PARKING BRAKE LEVER REMOVAL (XJ WITHOUT CONSOLE) PARKING BRAKE LEVER INSTALLATION (XJ WITHOUT CONSOLE) PARKING BRAKE CABLE TENSIONER REPLACEMENT (XJ) PARKING BRAKE PEDAL REMOVAL (YJ) PARKING BRAKE PEDAL INSTALLATION (YJ) PARKING BRAKE REAR CABLE REPLACEMENT (XJ) PARKING BRAKE FRONT CABLE REPLACEMENT (YJ) PARKING BRAKE REAR CABLE REPLACEMENT (YJ) PARKING BRAKE SWITCH PARKING BRAKE CABLE TENSIONER ADJUSTMENT (XJ SPECIFICATIONS BRAKE TORQUE SPECIFICATIONS 95XJ_6 CLUTCH GENERAL INFORMATION CLUTCH COMPONENTS CLUTCH LINKAGE FLUID HYDRAULIC LINKAGE COMPONENTS CLUTCH OPERATION CLUTCH DIAGNOSIS GENERAL DIAGNOSIS INFORMATION FLYWHEEL RUNOUT CLUTCH CONTAMINATION CLUTCH COVER AND DISC RUNOUT CLUTCH MISALIGNMENT CLUTCH HOUSING MISALIGNMENT INSPECTION AND DIAGNOSIS CHARTS INSTALLATION METHODS AND PARTS USAGE CLUTCH SERVICE CLUTCH SAFETY PRECAUTIONS CLUTCH COVER AND DISC REMOVAL CLUTCH COVER AND DISC INSTALLATION CLUTCH COMPONENT LUBRICATION RELEASE BEARING REPLACEMENT PILOT BEARING REPLACEMENT CLUTCH HOUSING REPLACEMENT CLUTCH HYDRAULIC LINKAGE REMOVAL CLUTCH HYDRAULIC LINKAGE INSTALLATION CLUTCH FLUID LEVEL CLUTCH PEDAL INSTALLATION CLUTCH PEDAL REMOVAL FLYWHEEL SERVICE TORQUE SPECIFICATIONS 95XJ_7 COOLING SYSTEM GENERAL INFORMATION COOLING SYSTEM COMPONENTS COOLING SYSTEM SYSTEM COOLANT ROUTING DIAGNOSIS ON-BOARD DIAGNOSTICS (OBD) FOR CERTAIN COOLING SYSTEM COMPONENTS ACCESSING DIAGNOSTIC TROUBLE CODES ERASING TROUBLE CODES DRB SCAN TOOL PRELIMINARY CHECKS ENGINE COOLING SYSTEM OVERHEATING COOLING SYSTEM DIAGNOSIS COOLING SYSTEM DIAGNOSIS (CONT.) COOLING SYSTEM DIAGNOSIS (CONT.) COOLING SYSTEM DIAGNOSIS (CONT.) COOLING SYSTEM DIAGNOSIS (CONT.) COOLING SYSTEM DIAGNOSIS (CONT.) COOLING SYSTEM DIAGNOSIS (CONT.) SERVICE PROCEDURES WATER PUMPS�GENERAL INFORMATION WATER PUMP TESTS LOOSE IMPELLER INSPECTING FOR INLET RESTRICTIONS WATER PUMPS�REMOVAL REMOVAL�ALL MODELS INSTALLATION�ALL MODELS THERMOSTAT DESCRIPTION AND OPERATION ON-BOARD DIAGNOSTICS REMOVAL INSTALLATION COOLANT GENERAL INFORMATION COOLANT SERVICE COOLANT LEVEL CHECK�ROUTINE COOLANT PERFORMANCE ADDING ADDITIONAL COOLANT�ROUTINE COOLANT LEVEL CHECK-SERVICE COOLANT SELECTION-ADDITIVES LOW COOLANT LEVEL-AERATION DEAERATION DRAINING COOLING SYSTEM ALL MODELS�EXCEPT XJ WITH 4.0L 6-CYLINDER ENGINE REFILLING COOLING SYSTEM YJ MODELS XJ MODELS WITH 4.0L 6-CYLINDER ENGINE XJ MODELS COOLING SYSTEM CLEANING CLEANING CHEMICAL CLEANING REVERSE FLUSHING TESTING COOLING SYSTEM FOR LEAKS REVERSE FLUSHING RADIATOR ULTRAVIOLET LIGHT METHOD REVERSE FLUSHING ENGINE PRESSURE TESTER METHOD INTERNAL LEAKAGE INSPECTION COMBUSTION LEAKAGE TEST (WITHOUT PRESSURE TESTER) COOLANT RESERVE TANK REMOVAL RADIATOR PRESSURE CAP RADIATOR CAP-TO-FILLER NECK SEAL� PRESSURE RELIEF CHECK INSPECTION RADIATORS GENERAL INFORMATION PRESSURE TESTING RADIATOR CAPS RADIATOR COOLANT FLOW CHECK RADIATOR CLEANING RADIATOR REMOVAL XJ MODELS WITH 2.5L 4-CYLINDER ENGINE XJ MODELS WITH 4.0L 6-CYLINDER ENGINE YJ MODELS COOLING SYSTEM HOSES COOLING SYSTEM FANS REMOVAL FAN BLADE INSPECTION INSTALLATION VISCOUS FAN DRIVE DIAGNOSIS AND RELAY TESTING AUXILIARY ELECTRIC COOLING FAN�XJ MODELS WITH 4.0L 6-CYLINDER ENGINE OPERATION TRANSMISSION OIL COOLERS WATER-TO-OIL COOLER AIR-TO-OIL COOLER REPLACING WATER-TO-OIL COOLER IN RADIATOR SIDE TANK ENGINE ACCESSORY DRIVE BELTS GENERAL INFORMATION BELT DIAGNOSIS BELT TENSION�EXCEPT RIGHT HAND DRIVE (RHD) BELT TENSION SPECIFICATIONS BELT SCHEMATICS BELT TENSION�RIGHT HAND DRIVE (RHD) XJ MODELS WITH 4.0L 6-CYLINDER ENGINE SERPENTINE DRIVE BELT DIAGNOSIS SERPENTINE DRIVE BELT DIAGNOSIS (CONT.) REPLACEMENT BELT SERVICE�EXCEPT RIGHT HAND DRIVE AUTOMATIC BELT TENSIONER�XJ MODELS WITH RIGHT HAND DRIVE REMOVAL INSTALLATION BELT SERVICE�XJ MODELS WITH RIGHT HAND DRIVE REMOVAL INSTALLATION ENGINE BLOCK HEATER GENERAL INFORMATION DESCRIPTION AND OPERATION INSTALLATION BLOCK HEATER SPECIFICATIONS REMOVAL SPECIFICATIONS GENERAL INFORMATION (RHD) MODELS DRIVE BELT TENSION BELT TENSION�EXCEPT RIGHT HAND DRIVE COOLING SYSTEM CAPACITIES TORQUE 95xj_8a ELECTRICAL BATTERY BATTERY GENERAL INFORMATION BATTERY RATINGS COLD CRANKING AMPERAGE ABNORMAL BATTERY DISCHARGING RESERVE CAPACITY DIAGNOSIS BUILT-IN TEST INDICATOR BATTERY DIAGNOSIS HYDROMETER TEST OPEN CIRCUIT VOLTAGE LOAD TEST OPEN CIRCUIT VOLTAGE TEST BATTERY CHARGING CHARGING COMPLETELY DISCHARGED BATTERY BATTERY CHARGING TIME TABLE CHARGING TIME REQUIRED CHARGE RATE IGNITION-OFF DRAW GENERAL INFORMATION DIAGNOSIS STARTING SYSTEM GENERAL INFORMATION DIAGNOSIS INSPECTION STARTING SYSTEM DIAGNOSIS COLD CRANKING TEST FEED CIRCUIT TESTS CONTROL CIRCUIT TESTS STARTER RELAY CONNECTIONS 2.5L STARTER NOISE DIAGNOSIS STARTER NOISE DIAGNOSIS CHARGING SYSTEM GENERAL INFORMATION DIAGNOSIS INSPECTION OUTPUT WIRE RESISTANCE TEST CURRENT OUTPUT TEST CHARGING SYSTEM DIAGNOSIS USING ON-BOARD DIAGNOSTIC SYSTEM GENERAL INFORMATION RETRIEVING DIAGNOSTIC TROUBLE CODES DIAGNOSTIC TROUBLE CODES GENERATOR DIAGNOSTIC TROUBLE CODE SPECIFICATIONS BATTERY SPECIFICATIONS \BATTERY CLASSIFICATIONS AND RATINGS STARTING SYSTEM SPECIFICATIONS 4.0L STARTER AND SOLENOID TESTING SPECIFICATIONS 4.0L STARTING SYSTEM COLD CRANKING 2.5L STARTER AND SOLENOID TESTING 2.5L STARTING SYSTEM COLD CRANKING CHARGING SYSTEM SPECIFICATIONS OUTPUT VOLTAGE SPECIFICATIONS SPECIFICATIONS GENERATOR RATINGS Electrical Main 95XJ_8B BATTERY BATTERY GENERAL INFORMATION BATTERY REMOVE STARTER AND STARTER RELAY GENERAL INFORMATION STARTER RELAY STARTER REMOVE XJ MODELS STARTER YJ MODELS STARTER REMOVE STARTER RELAY REMOVE GENERATOR GENERAL INFORMATION GENERATOR REMOVE ALL WITH 2.5L AND YJ WITH 4.0L GENERATOR REMOVE XJ WITH 4.0L TORQUE�4.0L SPECIFICATIONS BATTERY SPECIFICATIONS TORQUE STARTER SPECIFICATIONS TORQUE�2.5L GENERATOR SPECIFICATIONS TORQUE 95XJ_8C OVERHEAD CONSOLE GENERAL INFORMATION COMPASS READING AND COURTESY LAMPS KEYLESS ENTRY RECEIVER REMOTE GARAGE DOOR OPENER STORAGE THERMOMETER SUNGLASSES STORAGE DIAGNOSIS COMPASS SENSOR TEST THERMOMETER DIAGNOSIS SENSOR CIRCUIT TEST COMPASS SERVICE PROCEDURES COMPASS VARIATION ADJUSTMENT COMPASS DEMAGNETIZING COMPASS CALIBRATION OVERHEAD CONSOLE REMOVE SUNGLASSES STORAGE BIN REMOVE READING 95XJ_8D IGNITION SYSTEMS COMPONENT IDENTIFICATION GENERAL INFORMATION IGNITION SYSTEMS AUTOMATIC SHUTDOWN (ASD) RELAY CAMSHAFT POSITION SENSOR CRANKSHAFT POSITION SENSOR SENSOR OPERATION IGNITION COIL DISTRIBUTORS ENGINE COOLANT TEMPERATURE SENSOR INTAKE MANIFOLD AIR TEMPERATURE SENSOR MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR POWERTRAIN CONTROL MODULE (PCM) THROTTLE POSITION SENSOR OXYGEN (O2S) SENSOR DIAGNOSTICS GENERAL INFORMATION AUTOMATIC SHUTDOWN (ASD) RELAY TEST CAMSHAFT POSITION SENSOR TEST CRANKSHAFT POSITION SENSOR TEST DISTRIBUTOR CAP INSPECTION DISTRIBUTOR ROTOR DRB SCAN TOOL ENGINE COOLANT TEMPERATURE SENSOR TEST IGNITION COIL IGNITION COIL RESISTANCE IGNITION SECONDARY CIRCUIT DIAGNOSIS CHECKING FOR SPARK FAILURE TO START TEST IGNITION TIMING INTAKE MANIFOLD AIR TEMPERATURE SENSOR TEST MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TEST POWERTRAIN CONTROL MODULE (PCM) SPARK PLUGS CONDITION SPARK PLUG SECONDARY CABLES TESTING SPARK PLUG CABLE RESISTANCE THROTTLE POSITION SENSOR TEST OXYGEN (O2S) SENSOR TESTS ON-BOARD DIAGNOSTICS FOR CERTAIN IGNITION SYSTEM COMPONENTS COMPONENT REMOVAL GENERAL INFORMATION AUTOMATIC SHUTDOWN (ASD) RELAY REMOVAL INSTALLATION CAMSHAFT POSITION SENSOR REMOVAL INSTALLATION CRANKSHAFT POSITION SENSOR INSTALLATION�ALL EXCEPT YJ MODELS WITH 4.0L 6-CYLINDER ENGINE AND REMOVAL�ALL ENGINES AUTOMATIC TRANSMISSION INSTALLATION�YJ MODELS WITH 4.0L 6-CYLINDER ENGINE AND AUTOMATIC TRANSMISSION ENGINE COOLANT TEMPERATURE SENSOR DISTRIBUTOR GENERAL INFORMATION REMOVAL�2.5L OR 4.0L ENGINE INSTALLATION IGNITION COIL REMOVAL INSTALLATION INTAKE MANIFOLD AIR TEMPERATURE SENSOR YJ MODELS MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR OXYGEN (O2S) SENSOR POWERTRAIN CONTROL MODULE (PCM) XJ MODELS SPARK PLUGS PLUG REMOVAL PLUG INSTALLATION PLUG CLEANING SPARK PLUG SECONDARY CABLES PLUG GAP ADJUSTMENT SPARK PLUG GAP THROTTLE POSITION SENSOR (TPS) IGNITION SWITCH�XJ MODELS IGNITION SWITCH AND KEY CYLINDER SERVICE REMOVAL INSTALLATION IGNITION SWITCH�YJ MODELS GENERAL INFORMATION SWITCH TESTING REMOVAL IGNITION SWITCH CONTINUITY TESTS INSTALLATION SPECIFICATIONS GENERAL INFORMATION ENGINE FIRING ORDER�4.0L 6-CYLINDER ENGINE SPARK PLUGS TORQUE ENGINE FIRING ORDER�2.5L 4-CYLINDER ENGINE 95XJ_8E INSTRUMENT PANEL AND GAUGES INSTRUMENT PANEL AND GAUGES�XJ GENERAL INFORMATION INSTRUMENT PANEL INSTRUMENT CLUSTERS GAUGES FUEL GAUGE OIL PRESSURE GAUGE SPEEDOMETER COOLANT TEMPERATURE GAUGE TACHOMETER TRIP ODOMETER COOLANT TEMPERATURE WARNING LAMP VOLTMETER FOUR-WHEEL DRIVE INDICATOR LAMPS INDICATOR LAMPS ANTI-LOCK BRAKE SYSTEM LAMP GENERATOR WARNING LAMP BRAKE WARNING LAMP HEADLAMP HIGH BEAM INDICATOR LAMP SEAT BELT REMINDER LAMP LOW FUEL WARNING LAMP TURN SIGNAL INDICATOR LAMPS LOW OIL PRESSURE WARNING LAMP UPSHIFT INDICATOR LAMP LOW WASHER FLUID WARNING LAMP CLUSTER ILLUMINATION LAMPS MALFUNCTION INDICATOR LAMP DIAGNOSIS GAUGES FUEL GAUGE COOLANT TEMPERATURE GAUGE SPEEDOMETER OIL PRESSURE GAUGE TACHOMETER TRIP ODOMETER VOLTMETER LOW-LINE GAUGE CLUSTER HIGH-LINE GAUGE CLUSTER (LHD) TELL-TALE CLUSTER (LHD) CLUSTER CONNECTORS (RHD) INDICATOR LAMPS BRAKE WARNING LAMP ANTI-LOCK BRAKE SYSTEM LAMP FOUR-WHEEL DRIVE INDICATOR LAMPS GENERATOR WARNING LAMP COOLANT TEMPERATURE WARNING LAMP HEADLAMP HIGH BEAM INDICATOR LAMP LOW WASHER FLUID WARNING LAMP LOW FUEL WARNING LAMP LOW OIL PRESSURE WARNING LAMP MALFUNCTION INDICATOR LAMP SEAT BELT REMINDER LAMP UPSHIFT INDICATOR LAMP TURN SIGNAL INDICATOR LAMPS CLUSTER ILLUMINATION LAMPS SERVICE PROCEDURES CLUSTER ASSEMBLY REMOVE GAUGES REMOVE PRINTED CIRCUIT REMOVE GAUGE CLUSTER TELL-TALE CLUSTER HEADLAMP SWITCH REMOVE INSTRUMENT PANEL REMOVE SPECIFICATIONS GAUGE CLUSTER INSTRUMENT PANEL AND GAUGES�YJ GENERAL INFORMATION INSTRUMENT PANEL INSTRUMENT CLUSTERS GAUGES TACHOMETER COOLANT TEMPERATURE GAUGE TRIP ODOMETER FUEL GAUGE VOLTMETER INDICATOR LAMPS OIL PRESSURE GAUGE SPEEDOMETER BRAKE WARNING LAMP TURN SIGNAL INDICATOR LAMPS FOUR-WHEEL DRIVE INDICATOR LAMP UPSHIFT INDICATOR LAMP HEADLAMP HIGH BEAM INDICATOR LAMP MALFUNCTION INDICATOR LAMP CLUSTER ILLUMINATION LAMPS SEAT BELT REMINDER LAMP DIAGNOSIS GAUGES FUEL GAUGE COOLANT TEMPERATURE GAUGE SPEEDOMETER OIL PRESSURE GAUGE TACHOMETER VOLTMETER TRIP ODOMETER MAIN CLUSTER GAUGE PACKAGE CLUSTER INDICATOR LAMPS ANTI-LOCK BRAKE SYSTEM LAMP BRAKE WARNING LAMP SEAT BELT REMINDER LAMP FOUR-WHEEL DRIVE INDICATOR LAMP HEADLAMP HIGH BEAM INDICATOR LAMP MALFUNCTION INDICATOR LAMP TURN SIGNAL INDICATOR LAMPS CLUSTER ILLUMINATION LAMPS UPSHIFT INDICATOR LAMP SERVICE PROCEDURES CLUSTER ASSEMBLY REMOVE MAIN CLUSTER GAUGE PACKAGE CLUSTER GAUGES REMOVE MAIN CLUSTER GAUGE PACKAGE CLUSTER PRINTED CIRCUIT REMOVE MAIN CLUSTER GAUGE PACKAGE CLUSTER HEADLAMP OR PANEL DIMMER SWITCH REMOVE SPECIFICATIONS MAIN CLUSTER GAUGE PACKAGE CLUSTER 95XJ_8F AUDIO SYSTEMS GENERAL INFORMATION RADIOS RADIO ILLUMINATION RELAY IN-LINE FUSE SPEAKERS IGNITION-OFF DRAW FUSE ANTENNA RADIO NOISE SUPPRESSION DIAGNOSIS RADIO SPEAKERS RADIO DIAGNOSIS RADIO CONNECTIONS RADIO ILLUMINATION RELAY CONNECTIONS RELAY CIRCUIT TESTS RADIO ILLUMINATION RELAY RELAY TESTS ANTENNA TEST 1 TEST 2 TEST 3 TEST 4 RADIO FREQUENCY INTERFERENCE SERVICE PROCEDURES RADIO REMOVE SPEAKERS REMOVE INSTRUMENT PANEL FRONT DOOR SOUND BAR SOUND BAR REMOVE ANTENNA REMOVE SPEAKERS REMOVE INSTRUMENT PANEL - YJ RADIO REMOVE SOUND BAR - YJ SOUND BAR REMOVE ANTENNA REMOVE 95XJ_8G HORNS GENERAL INFORMATION HORN SWITCH XJ HORNS YJ HORN RELAY DIAGNOSIS SERVICE PROCEDURES HORN REMOVE XJ XJ YJ HORN SWITCH REMOVE YJ HORN CONTACT SPECIFICATIONS 95XJ_8H VEHICLE SPEED CONTROL SYSTEM GENERAL INFORMATION POWERTRAIN CONTROL MODULE SPEED CONTROL SERVO SPEED CONTROL SWITCH VACUUM RESERVOIR STOP LAMP SWITCH VEHICLE SPEED SENSOR SERVO CABLE DIAGNOSIS DIAGNOSIS CHART 1 DIAGNOSIS CHART 2 USING ON-BOARD DIAGNOSTIC SYSTEM RETRIEVING DIAGNOSTIC TROUBLE CODES DIAGNOSTIC TROUBLE CODES VEHICLE SPEED SENSOR SPEED CONTROL DIAGNOSTIC TROUBLE CODE SPEED CONTROL SWITCH VACUUM SUPPLY TEST STOP LAMP SWITCH SPEED CONTROL SERVO POWERTRAIN CONTROL MODULE SERVICE PROCEDURES SPEED CONTROL SERVO REMOVE SERVO CABLE REMOVE VACUUM RESERVOIR REMOVE 95XJ_8J TURN SIGNAL AND HAZARD WARNING SYSTEMS GENERAL INFORMATION TURN SIGNAL SYSTEM TURN SIGNAL FLASHER (YJ ONLY) HAZARD WARNING SYSTEM HAZARD WARNING FLASHER (YJ ONLY) COMBINATION FLASHER (XJ ONLY) TURN SIGNAL TURN SIGNAL INDICATOR LAMPS TURN SIGNAL LAMPS MULTI-FUNCTION SWITCH (XJ ONLY) DIAGNOSIS TURN SIGNAL TURN SIGNAL SYSTEM - YJ MULTI-FUNCTION SWITCH - XJ HAZARD WARNING SYSTEM - YJ SERVICE PROCEDURES MULTI-FUNCTION SWITCH REMOVE TURN SIGNAL 95XJ_8K WIPER AND WASHER SYSTEMS GENERAL INFORMATION - XJ WINDSHIELD WIPER SYSTEM WIPER ARMS, BLADES, AND ELEMENTS WINDSHIELD WASHER SYSTEM LIFTGATE WIPER WIPER LINKAGE AND PIVOTS INTERMITTENT WIPE MODULE WINDSHIELD WIPER MOTOR WINDSHIELD WASHER NOZZLES LIFTGATE WIPER MOTOR LIFTGATE WASHER NOZZLE WASHER RESERVOIR WINDSHIELD WIPER WASHER PUMPS LIFTGATE WIPER DIAGNOSIS - XJ WINDSHIELD WIPER SYSTEM WINDSHIELD WASHER SYSTEM WITH NON-INTERMITTENT WIPE WITH INTERMITTENT WIPE WINDSHIELD WIPER INTERMITTENT WIPE MODULE LIFTGATE WIPER SYSTEM LIFTGATE WASHER SYSTEM LIFTGATE WIPER 8K - 6 WIPER AND WASHER SYSTEMS - XJ SERVICE PROCEDURES - XJ WINDSHIELD WIPER MOTOR REMOVE LIFTGATE WIPER MOTOR REMOVE WINDSHIELD WIPER WASHER PUMP LEFT-HAND DRIVE LIFTGATE WIPER RIGHT-HAND DRIVE GENERAL INFORMATION - YJ WINDSHIELD WIPER SYSTEM WIPER LINKAGE AND PIVOTS WINDSHIELD WASHER SYSTEM WINDSHIELD WIPER MOTOR LIFTGATE WIPER WIPER ARMS, BLADES, AND ELEMENTS LIFTGATE WIPER MOTOR WINDSHIELD WASHER NOZZLES WINDSHIELD WIPER LIFTGATE WASHER NOZZLE LIFTGATE WIPER WASHER RESERVOIR INTERMITTENT WIPE MODULE WASHER PUMPS DIAGNOSIS - YJ WINDSHIELD WIPER SYSTEM WINDSHIELD WASHER SYSTEM WITH NON-INTERMITTENT WIPE WITH INTERMITTENT WIPE WINDSHIELD WIPER NON-INTERMITTENT WIPE SWITCH TESTING INTERMITTENT WIPE SWITCH TESTING LIFTGATE WIPER LIFTGATE WIPER SERVICE PROCEDURES - YJ WINDSHIELD WIPER BLADE REMOVE WINDSHIELD WIPER ARM REMOVE LIFTGATE WIPER ARM REMOVE WINDSHIELD WIPER LINKAGE AND PIVOTS REMOVE WINDSHIELD WIPER MOTOR REMOVE LIFTGATE WIPER MOTOR REMOVE WINDSHIELD WIPER WASHER PUMP REMOVE LIFTGATE WIPER LIFTGATE WASHER NOZZLE REMOVE 95XJ_8L LAMPS GENERAL INFORMATION DIAGNOSTIC PROCEDURES�XJ HEADLAMP DIAGNOSIS FOG LAMP DIAGNOSIS MULTI-FUNCTION SWITCH TESTING PROCEDURES�XJ SWITCH TEST SERVICE PROCEDURES HEADLAMP ALIGNMENT XJ HEADLAMP ALIGNMENT PREPARATION XJ HEADLAMP ALIGNMENT SCREEN PREPARATION ADJUSTMENT FOG LAMP ADJUSTMENT HEADLAMP BULB REPLACEMENT�XJ REMOVAL INSTALLATION FOG LAMPS�XJ FOG LAMP BULB REPLACEMENT FOG LAMP REPLACEMENT XJ REMOVAL INSTALLATION FRONT PARK REMOVAL INSTALLATION FOG LAMP SWITCH REPLACEMENT�XJ REMOVAL INSTALLATION SIDE MARKER LAMP BULB REPLACEMENT�XJ REMOVAL INSTALLATION HEADLAMP SWITCH�XJ MULTI-FUNCTION SWITCH SERVICE PROCEDURES�XJ REMOVAL INSTALLATION BACK-UP REMOVAL INSTALLATION LICENSE PLATE LAMP XJ REMOVAL INSTALLATION CENTER HIGH MOUNTED STOP LAMP (CHMSL)� XJ UNDERHOOD LAMP SERVICE INFORMATION�XJ UNDERHOOD LAMP REPLACEMENT XJ INSTALLATION REMOVAL UNDERHOOD LAMP BULB REPLACEMENT XJ REMOVAL INSTALLATION SENTINEL HEADLAMP DELAY MODULE�XJ SERVICE INFORMATION HEADLAMP DELAY FUNCTION TROUBLE DIAGNOSIS�XJ DELAY FUNCTION INOPERATIVE INSTALLATION HEADLAMP DELAY MODULE REPLACEMENT�XJ REMOVAL INSTALLATION DAYTIME RUNNING LIGHTS (CANADA ONLY)�XJ SERVICE INFORMATION DRL MODULE REPLACEMENT�XJ REMOVAL INSTALLATION INTERIOR LAMPS DOME DOME ALL LAMPS INOPERATIVE ONE LAMP INOPERATIVE LIGHTED VANITY MIRROR TROUBLE DIAGNOSIS�XJ VANITY LAMPS INOPERATIVE LAMPS INOPERATIVE WITH ONE OR MORE DOORS OPENED LIGHTED VANITY MIRROR�XJ SERVICE INFORMATION BULB APPLICATION�XJ VEHICLES GENERAL INFORMATION INDICATOR LAMPS EXTERIOR LAMPS�XJ INTERIOR LAMPS�XJ DOME LAMP REPLACEMENT XJ MAP READING LAMP LENS REMOVAL MAP READING LAMP LENS INSTALLATION OVERHEAD CONSOLE XJ REMOVAL INSTALLATION LAMPS GENERAL INFORMATION DIAGNOSTIC PROCEDURES�YJ HEADLAMP DIAGNOSIS FOG LAMP DIAGNOSIS SERVICE PROCEDURES HEADLAMP ALIGNMENT YJ HEADLAMP ALIGNMENT PREPARATION YJ HEADLAMP ALIGNMENT SCREEN PREPARATION HEADLAMP BULB REPLACEMENT�YJ INSTALLATION ADJUSTMENT FOG LAMPS�YJ FOG LAMP BULB REPLACEMENT FOG LAMP ADJUSTMENT FOG LAMP REPLACEMENT�YJ REMOVAL INSTALLATION SIDE MARKER LAMP BULB REPLACEMENT�YJ REMOVAL INSTALLATION FRONT PARK REMOVAL INSTALLATION HEADLAMP SWITCH�YJ FOG LAMP SWITCH REPLACEMENT�YJ REMOVAL INSTALLATION HEADLAMP DIMMER SWITCH REPLACEMENT�YJ REMOVAL INSTALLATION BACK-UP REMOVAL INSTALLATION CENTER HIGH MOUNTED STOP LAMP (CHMSL)� UNDERHOOD LAMP SERVICE INFORMATION�YJ YJ UNDERHOOD LAMP REPLACEMENT�YJ REMOVAL INSTALLATION UNDERHOOD LAMP BULB REPLACEMENT�YJ INSTALLATION REMOVAL DAYTIME RUNNING LIGHTS (CANADA ONLY)�YJ DRL MODULE REPLACEMENT�YJ REMOVAL INSTALLATION INTERIOR LAMPS DOME HARDTOP DOME REMOVAL DOME ALL LAMPS INOPERATIVE FROM INTERIOR LAMP ILLUMINATION RHEOSTAT ONE LAMP INOPERATIVE INSTALLATION LAMPS INOPERATIVE WITH ONE OR MORE DOORS OPENED BULB APPLICATION�YJ VEHICLES GENERAL INFORMATION INDICATOR LAMPS EXTERIOR LAMPS�YJ INTERIOR LAMPS�YJ 95XJ_8M RESTRAINT SYSTEMS AIRBAG SYSTEM GENERAL INFORMATION AIRBAG MODULE STORAGE ARMING IMPACT SENSOR DIAGNOSIS SERVICE PROCEDURES AIRBAG SYSTEM SERVICE (DEPLOYED) AIRBAG MODULE HANDLING UNDEPLOYED DEPLOYED CLEANUP PROCEDURE AIRBAG MODULE REMOVE 95XJ_8N REAR WINDOW DEFOGGER GENERAL INFORMATION DEFOGGER SWITCH REAR WINDOW GLASS GRID DEFOGGER RELAY DIAGNOSIS SYSTEM TESTS REAR WINDOW GLASS GRID DEFOGGER SWITCH DEFOGGER RELAY SERVICE PROCEDURES REAR WINDOW GLASS GRID REPAIRS DEFOGGER SWITCH REMOVE XJ MODELS YJ MODELS DEFOGGER RELAY XJ MODELS YJ MODELS 95XJ_8P POWER LOCKS GENERAL INFORMATION KEYLESS ENTRY TRANSMITTER POWER LOCK SWITCH KEYLESS ENTRY MODULE POWER LOCK POWER LOCK MOTOR DIAGNOSIS POWER LOCK SYSTEM DRIVER�S POWER LOCK SWITCH�2-DOOR (LHD) DRIVER�S POWER LOCK SWITCH�2-DOOR (RHD) DRIVER�S POWER LOCK SWITCH�4-DOOR PASSENGER�S POWER LOCK SWITCH POWER LOCK MOTOR KEYLESS ENTRY MODULE KEYLESS ENTRY TRANSMITTER SERVICE PROCEDURES KEYLESS ENTRY TRANSMITTER POWER LOCK SWITCH REMOVE TRANSMITTER PROGRAMMING PROCEDURE POWER LOCK MOTOR REMOVE DOORS LIFTGATE KEYLESS ENTRY MODULE REMOVE WITHOUT OVERHEAD CONSOLE WITH OVERHEAD CONSOLE POWER LOCK 95XJ_8R POWER SEATS GENERAL INFORMATION POWER SEAT SWITCH POWER SEAT ADJUSTER DIAGNOSIS POWER SEAT SWITCH POWER SEAT ADJUSTER POWER SEAT SWITCH CONTINUITY SERVICE PROCEDURES POWER SEAT SWITCH REMOVE 95XJ_8S POWER WINDOWS GENERAL INFORMATION CIRCUIT BREAKER POWER WINDOW SWITCH POWER WINDOW MOTOR DIAGNOSIS CIRCUIT BREAKER POWER WINDOW MOTOR POWER WINDOW SWITCH DRIVER�S POWER WINDOW SWITCH�2-DOOR (LHD) DRIVER�S POWER WINDOW SWITCH�2-DOOR (RHD) PASSENGER�S POWER WINDOW SWITCH DRIVER�S POWER WINDOW SWITCH�4-DOOR SERVICE PROCEDURES POWER WINDOW SWITCH REMOVE POWER WINDOW MOTOR REMOVE 95XJ_8T POWER MIRRORS GENERAL INFORMATION POWER MIRROR SWITCH POWER MIRROR DIAGNOSIS POWER MIRROR SYSTEM POWER MIRROR SWITCH POWER MIRROR SWITCH CONTINUITY (LEFT POSITION) POWER MIRROR SWITCH CONTINUITY (RIGHT POSITION) SERVICE PROCEDURES POWER MIRROR SWITCH REMOVE POWER MIRROR REMOVE 95XJ_8U CHIME GENERAL INFORMATION IGNITION KEY-IN SWITCH XJ MODELS YJ MODELS BUZZER MODULE HEADLAMP SWITCH (XJ ONLY) DRIVER�S SEAT BELT SWITCH DRIVER�S DOOR JAMB SWITCH DIAGNOSIS BUZZER MODULE DRIVER�S DOOR JAMB SWITCH IGNITION KEY-IN SWITCH XJ MODELS HEADLAMP SWITCH (XJ ONLY) DRIVER�S SEAT BELT SWITCH YJ MODELS BUZZER MODULE SCHEMATIC - XJ BUZZER MODULE SCHEMATIC - YJ SERVICE PROCEDURES 95XJ_8WL WIRING DIAGRAMS� GENERAL INFORMATION GENERAL INFORMATION NOTES, CAUTIONS, WIRE CODE IDENTIFICATION CIRCUIT IDENTIFICATION CONNECTORS TAKE OUTS SYMBOLS ELECTROSTATIC DISCHARGE (ESD) SENSITIVE DEVICES TROUBLESHOOTING TOOLS INTERMITTENT AND POOR CONNECTIONS TROUBLESHOOTING TESTS TESTING FOR VOLTAGE TESTING FOR CONTINUITY TESTING FOR A SHORT TO GROUND TESTING FOR A SHORT TO GROUND ON FUSES POWERING SEVERAL LOADS TESTING FOR A VOLTAGE DROP TROUBLESHOOTING WIRING PROBLEMS WIRING REPAIR TERMINAL CONNECTOR REPLACEMENT CONNECTOR AND TERMINAL REPLACEMENT TERMINAL REPLACEMENT DIODE REPLACEMENT WIRING DIAGRAMS SECTION IDENTIFICATION CONNECTOR LOCATIONS SPLICE LOCATIONS FUSE GENERAL INFORMATION DIAGRAM INDEX POWER DISTRIBUTION GENERAL INFORMATION DIAGRAM INDEX GROUND DISTRIBUTION GENERAL INFORMATION DIAGRAM INDEX CHARGING SYSTEM CHARGING SYSTEM HELPFUL INFORMATION DIAGRAM INDEX STARTING SYSTEM STARTING SYSTEM AUTOMATIC TRANSMISSIONS MANUAL TRANSMISSIONS DIAGRAM INDEX FUEL IGNITION SWITCH START POSITION START OR RUN POSITION RUN (ONLY) POSITION ACCESSORY OR RUN POSITIONS AUTOMATIC SHUT DOWN (ASD) RELAY HELPFUL INFORMATION BATTERY FEED HELPFUL INFORMATION FUEL INJECTORS HELPFUL INFORMATION IGNITION COIL HELPFUL INFORMATION FUEL PUMP RELAY HELPFUL INFORMATION FUEL PUMP MODULE FUEL PUMP MOTOR FUEL LEVEL SENSOR IDLE AIR CONTROL (IAC) MOTOR VEHICLE SPEED SENSOR HELPFUL INFORMATION HEATED OXYGEN SENSOR HELPFUL INFORMATION CAMSHAFT POSITION SENSOR HELPFUL INFORMATION CRANKSHAFT POSITION SENSOR HELPFUL INFORMATION ENGINE COOLANT TEMPERATURE SENSOR HELPFUL INFORMATION THROTTLE POSITION SENSOR HELPFUL INFORMATION MANIFOLD ABSOLUTE PRESSURE SENSOR HELPFUL INFORMATION INTAKE AIR TEMPERATURE SENSOR HELPFUL INFORMATION PARK TORQUE CONVERTER CLUTCH (TCC) SOLENOID AND RELAY HELPFUL INFORMATION UPSHIFT LAMP POWER STEERING PRESSURE SWITCH TACHOMETER SIGNAL MALFUNCTION INDICATOR LAMP (MIL) DATA LINK CONNECTOR HELPFUL INFORMATION BRAKE SWITCH INPUT POWER (DEVICE) GROUND HELPFUL INFORMATION EXTENDED IDLE SWITCH CCD BUS DIAGRAM INDEX� 2.5L ENGINE DIAGRAM INDEX� 4.0L ENGINE TRANSMISSION CONTROLS UPSHIFT LAMP FOUR- WHEEL DRIVE (4WD) SWITCH TRANSMISSION CONTROL MODULE� 4.0L ENGINE ONLY TORQUE CONVERTER CLUTCH (TCC) SOLENOID AND RELAY� 2.5L ENGINE ONLY HELPFUL INFORMATION DIAGRAM INDEX ANTI- LOCK BRAKES GENERAL INFORMATION WHEEL SPEED SENSORS ACCELERATION SWITCH ABS POWER RELAY ABS PUMP MOTOR RELAY PUMP MOTOR SPEED SENSOR BRAKE SWITCH INPUT HYDRAULIC CONTROL UNIT ABS WARNING LAMP DATA LINK CONNECTOR HELPFUL INFORMATION DIAGRAM INDEX VEHICLE SPEED CONTROL VEHICLE SPEED CONTROL HELPFUL INFORMATION DIAGRAM INDEX INSTRUMENT CLUSTER INDEX INSTRUMENT CLUSTER ENGINE COOLANT TEMPERATURE GAUGE ENGINE COOLANT TEMPERATURE WARNING LAMP FUEL GAUGE LOW FUEL WARNING LAMP OIL PRESSURE GAUGE OIL PRESSURE WARNING LAMP TACHOMETER SPEEDOMETER ABS WARNING LAMP MALFUNCTION INDICATOR LAMP (MIL) LOW WASHER FLUID WARNING LAMP SEAT BELT INDICATOR WARNING LAMP HIGH- BEAM INDICATOR LAMP TURN SIGNAL INDICATOR LAMPS BRAKE WARNING LAMP MANUAL TRANSMISSION UP- SHIFT LAMP CHARGING SYSTEM INDICATOR LAMP FOUR- WHEEL DRIVE (4WD) SWITCH CLUSTER GROUND HELPFUL INFORMATION DIAGRAM INDEX HORN HORN HELPFUL INFORMATION CIGAR LIGHTER HELPFUL INFORMATION DIAGRAM INDEX AIR CONDITIONING BLOWER MOTOR GENERAL INFORMATION BLOWER MOTOR AIR CONDITIONING OPERATION HELPFUL INFORMATION RADIATOR FAN RELAY AND MOTOR HELPFUL INFORMATION DIAGRAM INDEX INTERIOR LIGHTING GENERAL INFORMATION INSTRUMENT PANEL ILLUMINATION LAMPS HELPFUL INFORMATION IGNITION SWITCH LAMP GLOVE BOX LAMP CARGO LAMP, COURTESY LAMPS AND DOME LAMP READING LAMPS VISOR VANITY MIRROR LAMPS UNDERHOOD LAMP CHIME HELPFUL INFORMATION DIAGRAM INDEX AUDIO SYSTEM RADIO RADIO MEMORY RADIO ILLUMINATION SPEAKERS BASE RADIO FOUR SPEAKER SYSTEM SIX SPEAKER SYSTEM DIAGRAM INDEX HEATED REAR WINDOW HEATED REAR WINDOW HELPFUL INFORMATION DIAGRAM INDEX OVERHEAD CONSOLE OVERHEAD CONSOLE AMBIENT TEMPERATURE SENSOR LAMPS DIAGRAM INDEX FRONT LIGHTING HEADLAMPS HEADLAMP SWITCH IN OFF OR PARKING LAMP POSITION HEADLAMP SWITCH IN ON POSITION HEADLAMP GROUND HELPFUL INFORMATION PARKING LAMPS GROUND CIRCUIT HELPFUL INFORMATION FOG LAMPS HELPFUL INFORMATION HEADLAMP DELAY MODULE HELPFUL INFORMATION DAYTIME RUNNING LAMP (DRL) MODULE DIAGRAM INDEX REAR LIGHTING TAIL LAMPS AND REAR LICENSE PLATE LAMPS GROUND CIRCUIT HELPFUL INFORMATION STOP LAMPS AND CHMSL LAMPS HELPFUL INFORMATION BACK- UP LAMPS HELPFUL INFORMATION DIAGRAM INDEX TURN SIGNALS COMBINATION FLASHER TURN SIGNALS HELPFUL INFORMATION HAZARD FLASHERS HELPFUL INFORMATION DIAGRAM INDEX WIPERS WIPERS� STANDARD HELPFUL INFORMATION WIPERS� INTERMITTENT HELPFUL INFORMATION REAR WIPER SYSTEM DIAGRAM INDEX TRAILER TOW TRAILER TOW STOP LAMP RELAY RIGHT TURN RELAY LEFT TURN RELAY HELPFUL INFORMATION DIAGRAM INDEX POWER WINDOWS POWER WINDOWS LEFT FRONT WINDOW OPERATION RIGHT FRONT WINDOW OPERATION LEFT REAR WINDOW RIGHT REAR WINDOW HELPFUL INFORMATION DIAGRAM INDEX POWER DOOR LOCKS POWER DOOR LOCKS LOCK RELAY UNLOCK RELAY REMOTE KEYLESS ENTRY MODULE HELPFUL INFORMATION DIAGRAM INDEX POWER MIRRORS POWER MIRRORS RIGHT POWER MIRROR OPERATION LEFT POWER MIRROR OPERATION HELPFUL INFORMATION DIAGRAM INDEX POWER SEAT POWER SEAT HELPFUL INFORMATION DIAGRAM INDEX SPLICE INFORMATION GENERAL INFORMATION SPLICE INDEX CONNECTOR PIN OUTS GENERAL INFORMATION CONNECTOR LOCATIONS CONNECTOR LOCATIONS GENERAL INFORMATION CONNECTOR LOCATIONS SPLICE LOCATIONS GENERAL INFORMATION SPLICE LOCATIONS 95XJ_8WR WIRING DIAGRAMS HOW TO USE THIS BOOK SECTION IDENTIFICATION CONNECTOR LOCATIONS SPLICE LOCATIONS FUSE GENERAL INFORMATION DIAGRAM INDEX POWER DISTRIBUTION GENERAL INFORMATION DIAGRAM INDEX GROUND DISTRIBUTION GENERAL INFORMATION DIAGRAM INDEX CHARGING SYSTEM CHARGING SYSTEM HELPFUL INFORMATION DIAGRAM INDEX STARTING SYSTEM STARTING SYSTEM DIAGRAM INDEX FUEL IGNITION SWITCH AUTOMATIC SHUT DOWN (ASD) RELAY BATTERY FEED IGNITION FEED FUEL INJECTORS IGNITION COIL FUEL PUMP RELAY FUEL PUMP MODULE IDLE AIR CONTROL (IAC) MOTOR VEHICLE SPEED SENSOR HEATED OXYGEN SENSOR CAMSHAFT POSITION SENSOR CRANKSHAFT POSITION SENSOR ENGINE COOLANT TEMPERATURE SENSOR THROTTLE POSITION SENSOR MANIFOLD ABSOLUTE PRESSURE SENSOR INTAKE AIR TEMPERATURE SENSOR PARK TACHOMETER SIGNAL MALFUNCTION INDICATOR LAMP (MIL) DATA LINK CONNECTOR BRAKE SWITCH INPUT POWER (DEVICE) GROUND DIAGRAM INDEX TRANSMISSION CONTROLS FOUR- WHEEL DRIVE (4WD) SWITCH TRANSMISSION COMFORT SWITCH TRANSMISSION CONTROL MODULE DATA LINK CONNECTOR DIAGRAM INDEX ANTI- LOCK BRAKES GENERAL INFORMATION WHEEL SPEED SENSORS ACCELERATION SWITCH ABS POWER RELAY ABS PUMP MOTOR RELAY PUMP MOTOR SPEED SENSOR BRAKE SWITCH INPUT HYDRAULIC CONTROL UNIT ABS WARNING LAMP DATA LINK CONNECTOR DIAGRAM INDEX VEHICLE SPEED CONTROL VEHICLE SPEED CONTROL DIAGRAM INDEX INSTRUMENT CLUSTER INSTRUMENT CLUSTER ENGINE COOLANT TEMPERATURE WARNING LAMP FUEL GAUGE OIL PRESSURE WARNING LAMP SPEEDOMETER MALFUNCTION INDICATOR LAMP (MIL) LOW WASHER FLUID WARNING LAMP SEAT BELT INDICATOR WARNING LAMP HIGH- BEAM INDICATOR LAMP ABS WARNING LAMP TURN SIGNAL INDICATOR LAMPS BRAKE WARNING LAMP FOUR- WHEEL DRIVE (4WD) SWITCH TACHOMETER CLUSTER GROUND DIAGRAM INDEX HORN HORN CIGAR LIGHTER DIAGRAM INDEX AIR CONDITIONING BLOWER MOTOR DIAGRAM INDEX GENERAL INFORMATION BLOWER MOTOR AIR CONDITIONING OPERATION RADIATOR FAN RELAY AND MOTOR DIAGRAM INDEX INTERIOR LIGHTING GENERAL INFORMATION INSTRUMENT PANEL ILLUMINATION LAMPS IGNITION SWITCH LAMP GLOVE BOX LAMP CARGO LAMP AND DOME LAMP READING LAMPS VISOR VANITY MIRROR LAMPS UNDERHOOD LAMP CHIME DIAGRAM INDEX RADIO RADIO RADIO MEMORY RADIO ILLUMINATION POWER ANTENNA SPEAKERS DIAGRAM INDEX HEATED REAR WINDOW HEATED REAR WINDOW DIAGRAM INDEX OVERHEAD CONSOLE OVERHEAD CONSOLE DIAGRAM INDEX FRONT LIGHTING HEADLAMPS HEADLAMP RELAY HEADLAMP DELAY MODULE DIMMING MODULE PARKING LAMPS FOG LAMPS DIAGRAM INDEX REAR LIGHTING TAIL LAMPS AND REAR LICENSE PLATE LAMPS STOP LAMPS AND CHMSL LAMPS BACK- UP LAMPS DIAGRAM INDEX TURN SIGNALS TURN SIGNAL RELAY HAZARD FLASHERS DIAGRAM INDEX WIPERS STANDARD WIPERS INTERMITTENT WIPERS REAR WIPER SYSTEM DIAGRAM INDEX TRAILER TOW TRAILER TOW STOP LAMP RELAY RIGHT TURN RELAY LEFT TURN RELAY HELPFUL INFORMATION DIAGRAM INDEX POWER WINDOWS POWER WINDOWS HELPFUL INFORMATION DIAGRAM INDEX POWER DOOR LOCKS POWER DOOR LOCKS LOCK RELAY UNLOCK RELAY DIAGRAM INDEX POWER MIRRORS INDEX POWER MIRRORS HEATER ELEMENTS DIAGRAM INDEX POWER SEAT POWER SEAT DIAGRAM INDEX SPLICE INFORMATION GENERAL INFORMATION SPLICE INDEX CONNECTOR PIN OUTS GENERAL INFORMATION CONNECTOR LOCATIONS CONNECTOR LOCATIONS GENERAL INFORMATION CONNECTOR LOCATIONS SPLICE LOCATIONS GENERAL INFORMATION SPLICE LOCATIONS 95YJ_8W WIRING DIAGRAMS HOW TO USE THIS GROUP SECTION IDENTIFICATION CONNECTOR LOCATIONS SPLICE LOCATIONS FUSE GENERAL INFORMATION DIAGRAM INDEX POWER DISTRIBUTION GENERAL INFORMATION DIAGRAM INDEX GROUND DISTRIBUTION GENERAL INFORMATION DIAGRAM INDEX CHARGING SYSTEM CHARGING SYSTEM HELPFUL INFORMATION DIAGRAM INDEX STARTING SYSTEM STARTING SYSTEM DIAGRAM INDEX FUEL IGNITION SWITCH AUTOMATIC SHUT DOWN (ASD) RELAY BATTERY FEED FUEL INJECTORS IGNITION COIL FUEL PUMP RELAY FUEL PUMP MODULE IDLE AIR CONTROL (IAC) MOTOR VEHICLE SPEED SENSOR HEATED OXYGEN SENSOR CAMSHAFT POSITION SENSOR CRANKSHAFT POSITION SENSOR ENGINE COOLANT TEMPERATURE SENSOR THROTTLE POSITION SENSOR MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR INTAKE AIR TEMPERATURE SENSOR PARK POWER STEERING PRESSURE SWITCH TACHOMETER SIGNAL MALFUNCTION INDICATOR LAMP (MIL) DATA LINK CONNECTOR BRAKE SWITCH INPUT POWER (DEVICE) GROUND DIAGRAM INDEX TRANSMISSION CONTROLS TORQUE CONVERTER CLUTCH (TCC) SOLENOID AND RELAY UPSHIFT LAMP DIAGRAM INDEX ANTI- LOCK BRAKES GENERAL INFORMATION WHEEL SPEED SENSORS ACCELERATION SWITCH ABS POWER RELAY ABS PUMP MOTOR RELAY PUMP MOTOR SPEED SENSOR BRAKE PEDAL TRAVEL SENSOR BRAKE SWITCH INPUT HYDRAULIC CONTROL UNIT ABS WARNING LAMP DATA LINK CONNECTOR DIAGRAM INDEX INSTRUMENT CLUSTER INSTRUMENT CLUSTER DIAGRAM INDEX HORN HORN CIGAR LIGHTER DIAGRAM INDEX AIR CONDITIONING HEATER DIAGRAM INDEX GENERAL INFORMATION A A DIAGRAM INDEX INTERIOR LIGHTING GENERAL INFORMATION COURTESY LAMPS AND DOME LAMPS UNDERHOOD LAMP ACCESSORY LAMP AND HEATER CONTROL PANEL LAMP TRANSMISSION RANGE LAMP COMBINATION BUZZER DIAGRAM INDEX RADIO RADIO MEMORY RADIO ILLUMINATION SPEAKERS DIAGRAM INDEX HEATED REAR WINDOW HEATED REAR WINDOW DIAGRAM INDEX FRONT LIGHTING INDEX HEADLAMPS PARKING LAMPS FOG LAMPS DAYTIME RUNNING LAMP (DRL) MODULE� CANADIAN VEHICLES ONLY DIAGRAM INDEX REAR LIGHTING TAIL LAMPS AND LICENSE PLATE LAMPS STOP LAMPS AND CHMSL LAMPS BACK- UP LAMPS DIAGRAM INDEX TURN SIGNALS TURN SIGNALS HAZARD FLASHERS DIAGRAM INDEX WIPERS WIPERS� STANDARD WIPERS� INTERMITTENT REAR WIPER SYSTEM DIAGRAM INDEX SPLICE INFORMATION GENERAL INFORMATION SPLICE INDEX CONNECTOR PIN OUTS GENERAL INFORMATION CONNECTOR LOCATIONS CONNECTOR LOCATIONS GENERAL INFORMATION CONNECTOR LOCATIONS SPLICE LOCATIONS GENERAL INFORMATION SPLICE LOCATIONS 95XJ_9 ENGINES STANDARD SERVICE PROCEDURES FORM-IN-PLACE GASKETS SURFACE PREPARATION MOPAR SILICONE RUBBER ADHESIVE SEALANT GASKET APPLICATION MOPAR GASKET MAKER ENGINE PERFORMANCE HONING CYLINDER BORES MEASURING WITH PLASTIGAGE CRANKSHAFT MAIN BEARING CLEARANCE SERVICE ENGINE ASSEMBLY (SHORT BLOCK) CONNECTING ROD BEARING CLEARANCE HYDROSTATIC LOCK REPAIR DAMAGED OR WORN THREADS ENGINE DIAGNOSIS ENGINE CYLINDER HEAD GASKET FAILURE DIAGNOSIS GENERAL INFORMATION INTAKE MANIFOLD LEAKAGE DIAGNOSIS CYLINDER-TO-CYLINDER LEAKAGE TEST CYLINDER-TO-WATER JACKET LEAKAGE TEST METHOD 1 CYLINDER COMPRESSION PRESSURE TEST CYLINDER COMBUSTION PRESSURE LEAKAGE TEST INSPECTION FOR REAR SEAL AREA LEAKS INSPECTION (ENGINE OIL LEAKS IN GENERAL) ENGINE OIL PRESSURE CYLINDER COMBUSTION PRESSURE LEAKAGE TEST DIAGNOSIS SERVICE DIAGNOSIS�PERFORMANCE SERVICE DIAGNOSIS�PERFORMANCE SERVICE DIAGNOSIS�PERFORMANCE�CONT. SERVICE DIAGNOSIS�MECHANICAL SERVICE DIAGNOSIS�LUBRICATION 2.5L ENGINE SERVICE PROCEDURES GENERAL INFORMATION BUILD DATE CODE OVERSIZE AND UNDERSIZE COMPONENT CODES REMOVAL�XJ VEHICLES INSTALLATION�XJ VEHICLES REMOVAL�YJ VEHICLES INSTALLATION�YJ VEHICLES ENGINE MOUNTS�FRONT ENGINE MOUNT�REAR REMOVAL�XJ VEHICLES INSTALLATION�XJ VEHICLES REMOVAL�YJ VEHICLES INSTALLATION YJ VEHICLES ENGINE DAMPER REMOVAL INSTALLATION ENGINE ASSEMBLY�XJ VEHICLES REMOVAL INSTALLATION ENGINE ASSEMBLY�YJ VEHICLES REMOVAL INSTALLATION ENGINE CYLINDER HEAD COVER REMOVAL CLEANING INSPECTION INSTALLATION VALVE COMPONENT REPLACE�CYLINDER HEAD NOT REMOVED ROCKER ARMS AND PUSH RODS REMOVAL CLEANING INSTALLATION INSPECTION VALVE SPRINGS AND OIL SEALS REMOVAL INSPECTION INSTALLATION HYDRAULIC TAPPETS REMOVAL CLEANING INSPECTION LEAK-DOWN TEST INSTALLATION ENGINE CYLINDER HEAD REMOVAL INSTALLATION CLEANING INSPECTION VALVES AND VALVE SPRINGS REMOVAL VALVE SEAT REFACING VALVE CLEANING INSPECTION VALVE STEM OIL SEAL REPLACEMENT VALVE REFACING VALVE GUIDES VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENT VALVE SPRING TENSION TEST INSTALLATION VALVE TIMING TIMING CASE COVER OIL SEAL REPLACEMENT VIBRATION DAMPER REMOVAL INSTALLATION TIMING CASE COVER REMOVAL CLEANING INSTALLATION TIMING CHAIN AND SPROCKETS REMOVAL INSTALLATION CAMSHAFT REMOVAL INSTALLATION INSPECTION CAMSHAFT PIN REPLACEMENT REMOVAL CAMSHAFT BEARINGS INSTALLATION OIL PAN REMOVAL CLEANING INSTALLATION LUBRICATION SYSTEM OIL PUMP REMOVAL INSTALLATION OIL PUMP PRESSURE PISTONS AND CONNECTING RODS REMOVAL INSPECTION CONNECTING ROD CONNECTING ROD BEARING FITTING CHART PISTON FITTING PISTON PIN PISTON RING FITTING CLEANING INSTALLATION CRANKSHAFT MAIN BEARINGS REMOVAL INSPECTION FITTING (CRANKSHAFT INSTALLED) INSTALLATION MAIN BEARING FITTING CHART REAR MAIN OIL SEALS REMOVAL INSTALLATION CYLINDER BLOCK DISASSEMBLY CLEANING HONING�CYLINDER BORE INSPECTION�CYLINDER BORE ASSEMBLY SPECIFICATIONS ENGINE SPECIFICATIONS ENGINE SPECIFICATIONS (CONT.) ENGINE SPECIFICATIONS (CONT.) TORQUE SPECIFICATIONS 4.0L ENGINE SERVICE PROCEDURES GENERAL INFORMATION BUILD DATE CODE OVERSIZE AND UNDERSIZE COMPONENT CODES REMOVAL INSTALLATION ENGINE MOUNTS�FRONT ENGINE MOUNT�REAR REMOVAL�XJ VEHICLES INSTALLATION�XJ VEHICLES REMOVAL�YJ VEHICLES INSTALLATION�YJ VEHICLES ENGINE ASSEMBLY�XJ VEHICLES REMOVAL INSTALLATION ENGINE ASSEMBLY�YJ VEHICLES REMOVAL INSTALLATION CLEANING INSPECTION ENGINE CYLINDER HEAD COVER REMOVAL INSTALLATION VALVE COMPONENT REPLACE�CYLINDER HEAD NOT REMOVED ROCKER ARMS AND PUSH RODS REMOVAL INSTALLATION VALVE STEM SEAL AND SPRING REPLACEMENT REMOVAL CLEANING INSPECTION INSTALLATION HYDRAULIC TAPPETS REMOVAL INSPECTION CLEANING INSPECTION INSTALLATION LEAK-DOWN TEST ENGINE CYLINDER HEAD REMOVAL INSPECTION INSTALLATION CLEANING VALVES AND VALVE SPRINGS REMOVAL VALVE CLEANING INSPECTION VALVE REFACING VALVE GUIDES VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENT VALVE SEAT REFACING VALVE STEM OIL SEAL REPLACEMENT VALVE TIMING VALVE SPRING TENSION TEST INSTALLATION VIBRATION DAMPER REMOVAL CLEANING INSTALLATION TIMING CASE COVER REMOVAL INSTALLATION TIMING CHAIN AND SPROCKETS REMOVAL INSTALLATION TIMING CASE COVER OIL SEAL REPLACEMENT CAMSHAFT REMOVAL INSPECTION INSTALLATION CAMSHAFT PIN REPLACEMENT REMOVAL CAMSHAFT BEARINGS INSTALLATION OIL PAN REMOVAL CLEANING INSTALLATION LUBRICATION SYSTEM OIL PUMP OIL PUMP PRESSURE REMOVAL INSTALLATION PISTONS AND CONNECTING RODS REMOVAL INSPECTION�CONNECTING ROD CONNECTING ROD BEARING FITTING CHART PISTON FITTING PISTON PIN PISTON RING FITTING CLEANING INSTALLATION CRANKSHAFT MAIN BEARINGS REMOVAL INSPECTION FITTING (CRANKSHAFT INSTALLED) REAR MAIN OIL SEALS INSTALLATION MAIN BEARING FITTING CHART REMOVAL INSTALLATION CYLINDER BLOCK DISASSEMBLY CLEANING HONING�CYLINDER BORE INSPECTION�CYLINDER BORE ASSEMBLY SPECIFICATIONS ENGINE SPECIFICATIONS ENGINE SPECIFICATIONS (CONT.) ENGINE SPECIFICATIONS (CONT.) TORQUE SPECIFICATIONS 95XJ_11 EXHAUST SYSTEM AND INTAKE MANIFOLD EXHAUST SYSTEM GENERAL INFORMATION CATALYTIC CONVERTER EXHAUST HEAT SHIELDS EXHAUST SYSTEM DIAGNOSIS SERVICE PROCEDURES EXHAUST PIPE�XJ VEHICLES REMOVAL INSTALLATION EXHAUST PIPE�YJ VEHICLES REMOVAL INSTALLATION CATALYTIC CONVERTER REMOVAL INSTALLATION MUFFLER AND EXHAUST TAILPIPE�XJ VEHICLES REMOVAL INSTALLATION MUFFLER AND EXHAUST TAILPIPE�YJ VEHICLES REMOVAL INSTALLATION ENGINE EXHAUST MANIFOLD�2.5L ENGINE REMOVAL CLEANING INSTALLATION ENGINE EXHAUST MANIFOLD�4.0L ENGINE INTAKE MANIFOLD�2.5L ENGINE REMOVAL CLEANING INSTALLATION INTAKE MANIFOLD�4.0L ENGINE REMOVAL CLEANING INSTALLATION TORQUE SPECIFICATIONS 95XJ_13 FRAME AND BUMPERS FRAME GENERAL INFORMATION FRAME DIMENSIONS FRONT SKID PLATE REMOVAL INSTALLATION TRANSFER CASE SKID PLATE REMOVAL INSTALLATION FUEL TANK SKID PLATE REMOVAL INSTALLATION FUEL FILLER HOSE SPLASH SHIELD�XJ VEHICLES REMOVAL INSTALLATION FUEL TANK SUPPORT STRAP SERVICE INFORMATION REMOVAL INSTALLATION BUMPERS FRONT BUMPER REMOVAL ASSEMBLY FRONT TOW HOOKS REMOVAL INSTALLATION REAR BUMPER REMOVAL INSTALLATION REAR TOW HOOK REMOVAL INSTALLATION FRAME SAFETY PRECAUTIONS AND WARNINGS GENERAL INFORMATION FRAME STRAIGHTENING FRAME REPAIRS DRILLING HOLES WELDING FRAME FASTENERS FRAME DIMENSIONS TOW HOOKS REMOVAL INSTALLATION GENERATOR SPLASH SHIELD REMOVAL INSTALLATION TRANSFER CASE SKID PLATE REMOVAL INSTALLATION FUEL TANK SKID PLATE REMOVAL INSTALLATION BUMPERS SERVICE INFORMATION FRONT BUMPER BUMPER REMOVAL BUMPER INSTALLATION FRAME CROSSMEMBER COVER REMOVAL INSTALLATION REAR BUMPER BUMPERETTE AND DRAW BAR REMOVAL INSTALLATION 95XJ_14 FUEL SYSTEM GENERAL INFORMATION FUEL USAGE STATEMENT GASOLINE FUEL DELIVERY SYSTEM FUEL PUMP MODULE REMOVAL�XJ MODELS REMOVAL�YJ MODELS INSTALLATION�XJ MODELS INSTALLATION�YJ MODELS FUEL PUMP ELECTRICAL CONTROL FUEL PRESSURE RELEASE PROCEDURE FUEL SYSTEM PRESSURE TEST FUEL PUMP CAPACITY TEST FUEL PRESSURE LEAK DOWN TEST ENGINE OFF MECHANICAL MALFUNCTIONS FUEL FILTER REMOVAL INSTALLATION FUEL TUBES QUICK-CONNECT FITTINGS SINGLE-TAB TYPE TWO-TAB TYPE FITTING PLASTIC RETAINER RING TYPE FITTING FUEL TANKS GENERAL INFORMATION FUEL TANK CAPACITIES NO-LEAD FUEL TANK FILLER TUBE FUEL TANK FILLER TUBE CAP HEAT SHIELDS FUEL TANK REMOVAL�XJ MODELS INSTALLATION�XJ MODELS REMOVAL�YJ MODELS INSTALLATION�YJ MODELS FUEL GAUGE SENDING UNIT FUEL TANK PRESSURE RELIEF REMOVAL INSTALLATION ACCELERATOR PEDAL AND THROTTLE CABLE GENERAL INFORMATION ACCELERATOR PEDAL REMOVAL INSTALLATION THROTTLE CABLE REMOVAL INSTALLATION FUEL SYSTEM COMPONENT DESCRIPTION MULTI-PORT FUEL INJECTION (MFI)�COMPONENT DESCRIPTION GENERAL INFORMATION SYSTEM DIAGNOSIS POWERTRAIN CONTROL MODULE (PCM) AUTOMATIC SHUTDOWN (ASD) SENSE�PCM INPUT AIR CONDITIONING (A BATTERY VOLTAGE�PCM INPUT BRAKE SWITCH�PCM INPUT CAMSHAFT POSITION SENSOR�PCM INPUT DATA LINK CONNECTOR�PCM INPUT CRANKSHAFT POSITION SENSOR�PCM INPUT INTAKE MANIFOLD AIR TEMPERATURE SENSOR� PCM INPUT EXTENDED IDLE SWITCH�PCM INPUT OPTIONAL POLICE PACKAGE ONLY IGNITION CIRCUIT SENSE�PCM INPUT ENGINE COOLANT TEMPERATURE SENSOR�PCM INPUT MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR�PCM INPUT OXYGEN (O2S) SENSOR�PCM INPUT POWER GROUND POWER STEERING PRESSURE SWITCH�PCM INPUT PARK SPEED CONTROL�PCM INPUT SENSOR RETURN�PCM INPUT VEHICLE SPEED SENSOR�PCM INPUT THROTTLE POSITION SENSOR (TPS)�PCM INPUT AIR CONDITIONING (A AUTO SHUTDOWN (ASD) RELAY�PCM OUTPUT DATA LINK CONNECTOR�PCM OUTPUT GENERATOR FIELD�PCM OUTPUT EMR LAMP�PCM OUTPUT GENERATOR LAMP�PCM OUTPUT IF EQUIPPED FUEL PUMP RELAY�PCM OUTPUT FUEL INJECTORS�PCM OUTPUT IDLE AIR CONTROL (IAC) MOTOR�PCM OUTPUT IGNITION COIL�PCM OUTPUT MALFUNCTION INDICATOR LAMP�PCM OUTPUT RADIATOR FAN RELAY�PCM OUTPUT XJ MODELS ONLY TACHOMETER�PCM OUTPUT TORQUE CONVERTER CLUTCH RELAY�PCM OUTPUT ALL 2.5L 4 CYL. WITH 3-SPEED AUTO. TRANS 4.0L 6 CYL. YJ MODELS WITH 3-SPEED AUTO. TRANS SCI TRANSMIT�PCM OUTPUT SHIFT INDICATOR�PCM OUTPUT SPEED CONTROL�PCM OUTPUT AIR CLEANER OPEN LOOP MODES IGNITION SWITCH (KEY-ON) MODE ENGINE START-UP MODE IDLE MODE ENGINE WARM-UP MODE DECELERATION MODE CRUISE MODE WIDE OPEN THROTTLE MODE ACCELERATION MODE IGNITION SWITCH OFF MODE THROTTLE BODY FUEL PRESSURE REGULATOR FUEL RAIL MULTI-PORT FUEL INJECTION (MFI)�GENERAL DIAGNOSIS GENERAL INFORMATION VISUAL INSPECTION POWERTRAIN CONTROL MODULE (PCM) 60-WAY CONNECTOR PCM SYSTEM SCHEMATICS J AUTOMATIC SHUTDOWN (ASD) RELAY TESTING TEMPERATURE SENSOR CAMSHAFT POSITION SENSOR TEST ENGINE COOLANT TEMPERATURE SENSOR TEST INTAKE MANIFOLD AIR TEMPERATURE SENSOR TEST SENSOR RESISTANCE (OHMS)�COOLANT FUEL PUMP RELAY TESTING MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR TEST CRANKSHAFT POSITION SENSOR TEST EXTENDED IDLE SWITCH TEST OPTIONAL POLICE PACKAGE ONLY THROTTLE POSITION SENSOR (TPS) TEST VEHICLE SPEED SENSOR TEST OXYGEN SENSOR (O2S) HEATING ELEMENT TEST TORQUE CONVERTER CLUTCH RELAY TEST IDLE AIR CONTROL MOTOR TEST RELAYS�OPERATION OPERATION TESTING STARTER MOTOR RELAY TEST FUEL INJECTOR TEST FUEL SYSTEM PRESSURE TEST ON-BOARD DIAGNOSTICS (OBD) MONITORED CIRCUITS NON-MONITORED CIRCUITS INJECTOR DIAGNOSIS�VEHICLE RUNS ROUGH AND ACCESSING DIAGNOSTIC TROUBLE CODES HIGH AND LOW LIMITS ERASING TROUBLE CODES DRB SCAN TOOL DIAGNOSTIC TROUBLE CODE (DTC) DIAGNOSTIC TROUBLE CODE DESCRIPTIONS DIAGNOSTIC TROUBLE CODE DESCRIPTIONS�CONTINUED DIAGNOSTIC TROUBLE CODE DESCRIPTIONS�CONTINUED MULTI-PORT FUEL INJECTION (MFI)�COMPONENT REMOVAL ACCELERATOR PEDAL AND THROTTLE CABLE AIR CONDITIONING (A AIR CLEANER HOUSING REMOVAL INSTALLATION AIR CLEANER ELEMENT REMOVAL AUTOMATIC SHUTDOWN (ASD) RELAY BRAKE SWITCH CAMSHAFT POSITION SENSOR INTAKE MANIFOLD AIR TEMPERATURE SENSOR REMOVAL INSTALLATION CRANKSHAFT POSITION SENSOR ENGINE COOLANT TEMPERATURE SENSOR REMOVAL INSTALLATION FUEL FILTER FUEL INJECTOR REMOVAL INSTALLATION FUEL PUMP MODULE FUEL PUMP RELAY FUEL PRESSURE REGULATOR REMOVAL INSTALLATION FUEL RAIL ASSEMBLY REMOVAL INSTALLATION FUEL SYSTEM PRESSURE RELEASE PROCEDURE FUEL TANKS FUEL TANK PRESSURE RELIEF FUEL TUBES IDLE AIR CONTROL (IAC) MOTOR REMOVAL INSTALLATION IGNITION COIL INTAKE MANIFOLD MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR INSTALLATION REMOVAL PARK NEUTRAL SWITCH POWER STEERING PRESSURE SWITCH�2.5L ENGINE ONLY REMOVAL INSTALLATION OXYGEN (O2S) SENSOR REMOVAL INSTALLATION POWERTRAIN CONTROL MODULE (PCM) REMOVAL INSTALLATION QUICK-CONNECT FITTINGS THROTTLE BODY REMOVAL INSTALLATION THROTTLE POSITION SENSOR (TPS) REMOVAL INSTALLATION TORQUE CONVERTER CLUTCH RELAY VEHICLE SPEED SENSOR REMOVAL INSTALLATION SPECIFICATIONS GENERAL INFORMATION TORQUE FUEL TANK CAPACITIES FUEL SYSTEM 95XJ_16 PROPELLER SHAFTS GENERAL INFORMATION PROPELLER SHAFTS UNIVERSAL JOINTS LUBRICATION SERVICE DIAGNOSIS VIBRATION UNBALANCE DRIVELINE VIBRATION RUNOUT RUNOUT SPECIFICATIONS UNIVERSAL JOINT ANGLE MEASUREMENT INFORMATION ADJUSTMENT AT AXLE WITH LEAF SPRINGS ADJUSTMENT�XJ FRONT SHAFT SERVICE PROCEDURES PRECAUTIONS FRONT�XJ VEHICLES REMOVAL INSTALLATION REAR�XJ,YJ VEHICLES REMOVAL INSTALLATION FRONT�YJ VEHICLES REMOVAL INSTALLATION UNIVERSAL JOINT REPLACEMENT PRECAUTIONS SINGLE CARDAN REMOVAL CLEANING AND INSPECTION ASSEMBLY DOUBLE CARDAN (CV) REMOVAL CLEANING AND INSPECTION ASSEMBLY TORQUE SPECIFICATIONS PROPELLER SHAFTS AND U-JOINTS 95XJ_19 STEERING GENERAL INFORMATION STEERING SYSTEM COMPONENTS POWER STEERING GEAR POWER STEERING PUMP STEERING COLUMNS POWER STEERING SYSTEM DIAGNOSIS PUMP PRESSURE TEST PUMP OPERATING SPECIFICATIONS POWER STEERING SYSTEM DIAGNOSIS POWER STEERING SYSTEM DIAGNOSIS POWER STEERING SYSTEM DIAGNOSIS POWER STEERING SYSTEM DIAGNOSIS POWER STEERING SYSTEM DIAGNOSIS POWER STEERING SYSTEM DIAGNOSIS PUMP LEAKAGE DIAGNOSIS GEAR LEAKAGE DIAGNOSIS POWER STEERING PUMP SERVICE INFORMATION PRESSURE AND RETURN HOSE REPLACEMENT REMOVAL INSTALLATION PUMP REPLACEMENT REMOVAL INSTALLATION DRIVE PULLEY REPLACEMENT INSTALLATION REMOVAL RESERVOIR REPLACEMENT REMOVAL INSTALLATION FLOW CONTROL VALVE FITTING O-RING SEAL REMOVAL INSTALLATION STEERING LINKAGE�XJ SERVICE INFORMATION DRAG LINK REMOVAL INSTALLATION TIE ROD REMOVAL INSTALLATION PITMAN ARM REMOVAL INSTALLATION STEERING DAMPER REMOVAL INSTALLATION STEERING LINKAGE�YJ SERVICE INFORMATION TIE ROD REMOVAL INSTALLATION PITMAN ARM REMOVAL INSTALLATION DRAG LINK REMOVAL INSTALLATION STEERING DAMPER REMOVAL INSTALLATION RECIRCULATING BALL POWER STEERING GEAR SERVICE INFORMATION PITMAN SHAFT SEALS�IN CAR REPLACEMENT REMOVAL INSTALLATION INTERMEDIATE�COUPLING SHAFT REMOVAL INSTALLATION STEERING GEAR REPLACEMENT REMOVAL INSTALLATION STEERING GEAR ADJUSTMENTS SERVICE INFORMATION WORM THRUST BEARING PRELOAD ADJUSTMENT OVER-CENTER ADJUSTMENT GEAR DISASSEMBLY INFORMATION PITMAN SHAFT AND SIDE COVER REPLACEMENT REMOVE INSTALL DISASSEMBLE HOUSING END PLUG REMOVE DISASSEMBLE ASSEMBLE ASSEMBLE INSTALL ADJUSTER PLUG ASSEMBLY REPLACEMENT REMOVE DISASSEMBLE INSTALL ASSEMBLE VALVE REPLACEMENT REMOVE DISASSEMBLE ASSEMBLE INSTALL RACK PISTON AND WORM SHAFT REPLACEMENT REMOVE DISASSEMBLE CLEAN AND INSPECTION ASSEMBLE INSTALL PITMAN SHAFT SEALS AND BEARING REPLACEMENT REMOVE DISASSEMBLE ASSEMBLE INSTALL CHECK VALVE REPLACEMENT REMOVE DISASSEMBLE ASSEMBLE INSTALL POWER STEERING GEAR SPECIFICATIONS MANUAL STEERING GEAR INFORMATION DIAGNOSIS PITMAN SHAFT SEAL REPLACEMENT REMOVAL INSPECTION INSTALLATION MANUAL STEERING SYSTEM DIAGNOSIS GEAR ADJUSTMENTS IN VEHICLE REMOVE INSTALL GEAR DISASSEMBLY MEASURE ADJUST WORMSHAFT BEARING PRELOAD TORQUE WORMSHAFT AND BALL NUT DISASSEMBLY ADJUST OVERCENTER DRAG TORQUE CLEANING AND INSPECTION WORMSHAFT AND BALL NUT ASSEMBLY WORMSHAFT BEARING ADJUSTMENT CAP DISASSEMBLY CLEANING WORMSHAFT BEARING ADJUSTMENT CAP ASSEMBLY GEAR CLEANING AND INSPECTION GEAR ASSEMBLY GEAR ADJUSTMENTS ON BENCH WORM BEARING PRELOAD OVER-CENTER PRELOAD INTERMEDIATE (COUPLER) SHAFT REMOVAL INSTALLATION STEERING GEAR REPLACEMENT REMOVAL INSTALLATION MANUAL STEERING GEAR SPECIFICATIONS STEERING COLUMN GENERAL SERVICE�XJ AIRBAG SYSTEM GENERAL INFORMATION ARMING AIRBAG MODULE REMOVE�INSTALL STEERING WHEEL REMOVAL INSTALLATION CLOCKSPRING REMOVAL INSTALLATION CENTERING PROCEDURE COLUMN ASSEMBLY REPLACEMENT REMOVAL INSTALLATION COLUMN COMPONENT SERVICE IGNITION SWITCH SERVICE TEST AND REPAIR AUTOMATIC TRANSMISSION SHIFTER INTERLOCK CABLE REPLACEMENT STEERING COLUMN�YJ STEERING WHEEL REMOVAL INSTALLATION COLUMN REPLACEMENT REMOVAL INSTALLATION NON-TILT STEERING COLUMN DISASSEMBLY�COLUMN OR CONSOLE SHIFT COLUMN SHIFT DISASSEMBLY COLUMN SHIFT FINAL ASSEMBLY TILT STEERING COLUMN DISASSEMBLY ASSEMBLY STEERING RHD GENERAL SERVICE PROCEDURE INFORMATION RECIRCULATING-BALL POWER STEERING GEARS POWER STEERING PUMP PRESSURE AND RETURN LINE REPLACEMENT PUMP REPLACEMENT TORQUE SPECIFICATIONS STEERING LINKAGE�YJ POWER STEERING GEAR POWER STEERING PUMP MANUAL STEERING GEAR STEERING COLUMN�XJ STEERING LINKAGE�XJ STEERING COLUMN�YJ 95XJ_21 TRANSMISSION AND TRANSFER CASE AX 4 GENERAL INFORMATION TRANSMISSION IDENTIFICATION GEAR RATIOS SERVICE DIAGNOSIS LOW LUBRICANT LEVEL SHIFT PATTERN RECOMMENDED LUBRICANT TRANSMISSION REMOVAL TRANSMISSION NOISE HARD SHIFTING TRANSMISSION DISASSEMBLY AND OVERHAUL ADAPTER HOUSING AND FRONT BEARING RETAINER REMOVAL TRANSMISSION INSTALLATION SHIFT MECHANISM DISASSEMBLY MAINSHAFT DISASSEMBLY CLEANING AND INSPECTION TRANSMISSION ASSEMBLY AND ADJUSTMENT ASSEMBLING OUTPUT SHAFT, INPUT SHAFT AND COUNTER GEAR SHIFT MECHANISM ASSEMBLY AND INSTALLATION ASSEMBLING GEAR TRAIN AND TRANSMISSION CASE AX 15 MANUAL TRANSMISSION GENERAL INFORMATION TRANSMISSION IDENTIFICATION TRANSMISSION SHIFT PATTERN TRANSMISSION LUBRICANT SERVICE DIAGNOSIS LOW LUBRICANT LEVEL TRANSMISSION NOISE HARD SHIFTING TRANSMISSION SWITCH AND PLUG LOCATIONS TRANSMISSION GEAR RATIOS TRANSMISSION REMOVAL TRANSMISSION INSTALLATION TRANSMISSION DISASSEMBLY AND OVERHAUL ADAPTER HOUSING REMOVAL GEAR CASE REMOVAL FIFTH GEAR AND SYNCHRO ASSEMBLY REMOVAL SHIFT RAIL AND FORK REMOVAL OUTPUT SHAFT AND CLUSTER GEAR REMOVAL OUTPUT SHAFT DISASSEMBLY TRANSMISSION CLEANING AND INSPECTION GEAR AND SYNCHRO INSPECTION TRANSMISSION ASSEMBLY AND ADJUSTMENT FRONT BEARING OUTPUT SHAFT ASSEMBLY OUTPUT SHAFT AND CLUSTER GEAR INSTALLATION SHIFT RAIL AND FORK INSTALLATION FIFTH-REVERSE GEAR AND SHIFT COMPONENT INSTALLATION GEAR CASE AND ADAPTER INSTALLATION 30RH GENERAL INFORMATION TRANSMISSION APPLICATION TORQUE CONVERTER RECOMMENDED FLUID TRANSMISSION IDENTIFICATION TRANSMISSION CONTROLS AND COMPONENTS TRANSMISSION CHANGES AND PARTS INTERCHANGEABILITY 30RH GENERAL INFORMATION FLUID LEVEL CHECK PRELIMINARY DIAGNOSIS FLUID LEVEL CHECK PROCEDURE 30RH ROAD TEST EFFECTS OF INCORRECT FLUID LEVEL TRANSMISSION THROTTLE VALVE CABLE ADJUSTMENT ANALYZING THE ROAD TEST GEARSHIFT CABLE HYDRAULIC PRESSURE TEST PRESSURE TEST PROCEDURE PRESSURE TEST POR T LOCATIONS CONVERTER STALL TEST STALL TEST PROCEDURE AIR PRESSURE TEST STALL TEST DIAGNOSIS CONVERTER HOUSING LEAK DIAGNOSIS LEAK DIAGNOSIS PROCEDURE LEAK TESTING WITH AIR PRESSURE AIR PRESSURE LEAK TEST PROCEDURE CONVER TER HOUSING AREA LEAK CORRECTION DIAGNOSIS GUIDES AND CHARTS TRANSMISSION DIAGNOSIS TRANSMISSION DIAGNOSIS cont TRANSMISSION DIAGNOSIS cont TRANSMISSION DIAGNOSIS cont TRANSMISSION DIAGNOSIS cont TRANSMISSION DIAGNOSIS cont TRANSMISSION DIAGNOSIS cont TRANSMISSION DIAGNOSIS cont TORQUE CONVERTER DIAGNOSIS TORQUE CONVERTER DIAGNOSIS cont TORQUE CONVERTER DIAGNOSIS cont 30RH RECOMMENDED FLUID FLUID LEVEL CHECK FLUID LEVEL CHECK PROCEDURE FLUID AND FILTER REPLACEMENT NOR MAL CHANGE INTER VAL SEVERE USAGE CHANGE INTER VAL FLUID REFILLING AFTER OVERHAUL OR FLUID SHIFT CABLE ADJUSTMENT (XJ) SHIFT LINKAGE ADJUSTMENT (YJ) THROTTLE VALVE CABLE ADJUSTMENT (XJ PARK INTERLOCK CABLE ADJUSTMENT (XJ) THROTTLE VALVE CABLE ADJUSTMENT PROCEDURE FRONT BAND ADJUSTMENT OIL FILTER REPLACEMENT REAR BAND ADJUSTMENT VALVE BODY SERVICE VALVE BODY REMOVAL VALVE BODY INSTALLATION GOVERNOR AND PARK GEAR SERVICE GOVER NOR GOVER NOR BODY GOVER NOR PARK LOCK COMPONENT REPLACEMENT COMPONENT REMOVAL SPEEDOMETER ASSEMBLY REMOVAL (WITH UNIT STYLE SENSOR) SPEEDOMETER COMPONENT REMOVAL (TWO-PIECE SENSOR) SPEEDOMETER INSTALLATION AND INDEXING (UNIT STYLE) PARK SWITCH TEST PROCEDURE SPEEDOMETER COMPONENT INSTALLATION AND INDEXING (TWO-PIECE SENSOR) TRANSMISSION COOLER LINE AND FITTING SERVICE DISCONNECTING COOLER LINES WITH NEW STYLE FITTING DISCONNECTING COOLER LINES WITH TYPE 2 FITTING TRANSMISSION COOLER FLOW TESTING CONNECTING COOLER LINES AND FITTINGS (ALL TYPES) CONVERTER DRAINBACK CHECK VALVE SERVICE TRANSMISSION COOLER REVERSE FLUSHING TRANSMISSION AND CONVERTER REMOVAL CONVERTER�PUMP SEAL�DRIVE PLATE SERVICE TRANSMISSION AND CONVERTER INSTALLATION 30RH TRANSMISSION DISASSEMBLY TRANSMISSION CASE CLEANING AND INSPECTION OVERHAUL SERVICE INFORMATION OVERRUNNING CLUTCH�LOW-REVERSE DRUM�REAR SUPPORT OVERHAUL DISASSEMBLING OVERRUNNING CLUTCH CLEANING AND INSPECTION ASSEMBLING OVERRUNNING CLUTCH ADAPTER GOVERNOR AND PARK GEAR OVERHAUL GOVERNOR CLEANING AND INSPECTION GOVERNOR OIL PUMP OVERHAUL PUMP AND REACTION SHAFT SUPPOR T DISASSEMBLY OIL PUMP AND REACTION SHAFT SUPPOR T CLEANING-INSPECTION OIL PUMP BUSHING REPLACEMENT REACTION SHAFT SUPPOR T BUSHING ASSEMBLING OIL PUMP AND REACTION REPLACEMENT SHAFT SUPPOR T FRONT CLUTCH OVERHAUL FRONT CLUTCH DISASSEMBLY FRONT CLUTCH INSPECTION FRONT CLUTCH ASSEMBLY REAR CLUTCH OVERHAUL REAR CLUTCH DISASSEMBLY REAR CLUTCH INSPECTION ASSEMBLING REAR CLUTCH PLANETARY GEAR TRAIN OVERHAUL PLANETAR Y GEAR TRAIN DISASSEMBLY PLANETAR Y GEAR TRAIN INSPECTION ASSEMBLING PLANETAR Y GEAR TRAIN FRONT SERVO AND BAND OVERHAUL FRONT SER VO DISASSEMBLY (FIG. 101) FRONT SER VO AND BAND INSPECTION ASSEMBLING FRONT SER VO PISTON REAR SERVO AND BAND OVERHAUL REAR SER VO PISTON DISASSEMBLY REAR SER VO INSPECTION ASSEMBLING REAR SER VO PISTON VALVE BODY DISASSEMBLY AND INSPECTION VALVE BODY CLEANING AND INSPECTION VALVE BODY ASSEMBLY AND ADJUSTMENT VALVE BODY CONTROL PRESSURE ADJUSTMENTS TRANSMISSION ASSEMBLY AND ADJUSTMENT PROCEDURES SER VO INSTALLATION TRANSMISSION ASSEMBLY TIPS OVERRUNNING CLUTCH INSTALLATION REAR BAND, LOW-REVERSE DRUM AND REAR SUPPOR T INSTALLATION PLANETAR Y GEAR TRAIN AND OUTPUT SHAFT INSTALLATION GOVER NOR AND PARK GEAR INSTALLATION FRONT FRONT BAND AND OIL PUMP INSTALLATION CHECKING INPUT SHAFT END PLAY VALVE BODY INSTALLATION BAND ADJUSTMENT AND OIL PAN INSTALLATION EXTENSION HOUSING, CONTROL LEVER AND CONVER TER INSTALLATION AW-4 AUTOMATIC TRANSMISSION GENERAL INFORMATION DESCRIPTION TRANSMISSION RANGES AND SHIFT LEVER POSITIONS COMPONENTS AND OPERATION ELECTRONIC CONTROLS TRANSMISSION CONTROL MODULE (TCM) TRANSMISSION IDENTIFICATION TRANSMISSION VALVE BODY SOLENOIDS SENSORS RECOMMENDED FLUID AND CAPACITY TORQUE CONVERTER FOURTH GEAR OVERDRIVE COMPONENTS FIRST TRANSMISSION VALVE BODY COMPONENTS GEARTRAIN OPERATION AND APPLICATION CHARTS HYDRAULIC SYSTEM OIL PUMP AW-4 TRANSMISSION DIAGNOSIS GENERAL DIAGNOSIS INFORMATION PRELIMINARY INSPECTION AND ADJUSTMENT MANUAL SHIFTING TEST HYDRAULIC PRESSURE TEST PRESSURE TEST PROCEDURE PRESSURE TEST ANALYSIS STALL SPEED TEST ANALYSIS TORQUE CONVERTER STALL TEST TIME LAG TEST TEST PROCEDURE TIME LAG TEST ANALYSIS SERVICE DIAGNOSIS SERVICE DIAGNOSIS AW-4 IN-VEHICLE SERVICE CHECKING FLUID LEVEL AND CONDITION CHECKING FLUID LEVEL REFILLING AFTER OVERHAUL OR FLUID CHECKING FLUID CONDITION TRANSMISSION VALVE BODY SOLENOIDS SOLENOID REMOVAL SOLENOID HAR NESS ADAPTER SEAL REPLACEMENT SOLENOID INSTALLATION TRANSMISSION VALVE BODY REMOVAL TRANSMISSION VALVE BODY INSTALLATION MANUAL VALVE SHAFT SEAL REPLACEMENT ACCUMULATOR PISTONS AND SPRINGS ACCUMULATOR PISTON AND SPRING REMOVAL SECOND COAST BRAKE SERVO SER VO OVERHAUL PARK ROD AND PAWL SERVICE ADAPTER HOUSING SEAL REPLACEMENT SPEED SENSOR SPEED SENSOR REPLACEMENT SPEED SENSOR TESTING SPEED SENSOR ROTOR�SPEEDOMETER DRIVE GEAR ROTOR�DRIVE GEAR REMOVAL THROTTLE POSITION SENSOR (TPS) SERVICE TRANSMISSION THROTTLE CABLE REPLACEMENT THROTTLE CABLE REMOVAL THROTTLE CABLE INSTALLATION ROTOR AND DRIVE GEAR INSTALLATION TRANSMISSION THROTTLE CABLE ADJUSTMENT SHIFT CABLE ADJUSTMENT PARK INTERLOCK CABLE ADJUSTMENT TRANSMISSION COOLER SERVICE REVERSE FLUSHING MAIN AND AUXILIAR Y COOLERS AND COOLER LINES FLOW TESTING TRANSMISSION MAIN COOLER TRANSMISSION COOLER LINE FITTINGS AW-4 TRANSMISSION REMOVAL AND INSTALLATION TRANSMISSION AND TORQUE CONVERTER REMOVAL TORQUE CONVERTER STATOR CLUTCH INSPECTION OIL PUMP SEAL REPLACEMENT TRANSMISSION AND TORQUE CONVERTER INSTALLATION AW-4 TRANSMISSION OVERHAUL OVERHAUL SERVICE TOOLS TRANSMISSION DISASSEMBLY CLEANING AND INSPECTION MANUAL VALVE SHAFT OVERHAUL OIL PUMP OVERHAUL OVERDRIVE PLANETARY GEAR AND CLUTCH OVERHAUL GEAR AND CLUTCH DISASSEMBLY OVERDRIVE SUPPORT OVERHAUL SUPPOR T DISASSEMBLY ASSEMBLING OVERDRIVE SUPPOR T DIRECT CLUTCH OVERHAUL CLUTCH DISASSEMBLY DIRECT CLUTCH ASSEMBLY FORWARD CLUTCH OVERHAUL FORWARD CLUTCH DISASSEMBLY (FIG. 1) FORWARD CLUTCH ASSEMBLY FRONT PLANETARY GEAR OVERHAUL FRONT PLANETAR Y DISASSEMBLY FRONT PLANETAR Y ASSEMBLY SUN GEAR AND NO. 1 ONE-WAY CLUTCH OVERHAUL SUN GEAR AND CLUTCH DISASSEMBLY SUN GEAR AND CLUTCH ASSEMBLY SECOND BRAKE OVERHAUL BRAKE DISASSEMBLY SECOND BRAKE ASSEMBLY REAR PLANETARY, NO. 2 ONE-WAY CLUTCH AND OUTPUT SHAFT OVERHAUL PLANETAR Y ASSEMBLING REAR PLANETAR Y, BRAKE PACK, CLUTCH AND SHAFT FIRST-REVERSE BRAKE PISTON AND TRANSMISSION CASE OVERHAUL BRAKE DISASSEMBLY AND INSPECTION ASSEMBLING FIRST TRANSMISSION VALVE BODY OVERHAUL REMOVING UPPER BODY FROM LOWER BODY LOWER BODY DISASSEMBLY LOWER BODY ASSEMBLY UPPER BODY DISASSEMBLY AND INSPECTION UPPER BODY ASSEMBLY INSTALLING UPPER BODY ON LOWER BODY TRANSMISSION ASSEMBLY AND ADJUSTMENT NP231 TRANSFER CASE GENERAL INFORMATION OPERATING RANGES SHIFT MECHANISM TRANSFER CASE IDENTIFICATION TRANSFER CASE LUBRICANT AND FILL LEVEL NP231 SERVICE DIAGNOSIS SHIFT LINKAGE ADJUSTMENT SHIFT LEVER REMOVAL (XJ) SHIFT LEVER REMOVAL (YJ) SHIFT LEVER INSTALLATION (XJ) SHIFT LEVER INSTALLATION (YJ) SPEEDOMETER SERVICE TRANSFER CASE REMOVAL TRANSFER CASE INSTALLATION TRANSFER CASE DISASSEMBLY AND OVERHAUL OVERHAUL CLEANING AND INSPECTION TRANSFER CASE ASSEMBLY FRONT CASE ASSEMBLY INPUT AND LOW RANGE GEAR ASSEMBLY AND INSTALLATION SHIFT SECTOR, RANGE FORK AND SLEEVE INSTALLATION MAINSHAFT ASSEMBLY MAINSHAFT AND MODE FORK INSTALLATION OIL PUMP, REAR CASE, REAR RETAINER AND EXTENSION INSTALLATION NP242 TRANSFER CASE GENERAL INFORMATION TRANSFER CASE IDENTIFICATION LEGEND FOR NP231 TRANSFER CASE RECOMMENDED LUBRICANT TRANSFER CASE CHANGES SHIFT MECHANISM NP242 SERVICE DIAGNOSIS SHIFT LINKAGE ADJUSTMENT SHIFT LEVER INSTALLATION (XJ) SPEEDOMETER SERVICE TRANSFER CASE REMOVAL SHIFT LEVER REMOVAL (XJ) TRANSFER CASE INSTALLATION TRANSFER CASE DISASSEMBLY AND OVERHAUL OVERHAUL CLEANING AND INSPECTION TRANSFER CASE ASSEMBLY TRANSMISSION LEGEND FOR NP242 TRANSFER CASE TORQUE SPECIFICATIONS�MANUAL TRANSMISSION SELECTIVE SNAP RING CHART�AX 15 MANUAL TRANSMISSION 30RH 30RH 30RH 30RH AW-4 GENERAL SPECIFICATIONS AW-4 OIL PUMP WEAR LIMITS AW-4 CLUTCH DISC AND PLATE THICKNESS AW-4 BUSHING AND PISTON CLEARANCE AW-4 RETAINER AND PISTON SPECIFICATIONS AW-4 VALVE BODY CHECK BALL DIMENSIONS AW-4 CLUTCH AND BRAKE PACK REQUIREMENTS AW-4 ACCUMULATOR COMPONENT IDENTIFICATION AW-4 VALVE AND SPRING IDENTIFICATION AW-4 TORQUE SPECIFICATIONS NP231 TRANSMISSION CONTROL MODULE (TCM) SERVICE TRANSMISSION CONTROL MODULE REPLACEMENT PARK PARK SWITCH TESTING PARK 95XJ_22 WHEELS AND TIRES TIRES GENERAL INFORMATION RADIAL-PLY TIRES IDENTIFICATION SPARE TIRE (TEMPORARY) TIRE CHAINS CLEANING OF TIRES PRESSURE GAUGES TIRE INFLATION PRESSURES REPLACEMENT TIRES REPAIRING LEAKS ROTATION TREAD WEAR INDICATORS TIRE NOISE OR VIBRATION TIRE WEAR PATTERNS LEAD CORRECTION CHART WHEELS GENERAL INFORMATION WHEEL INSTALLATION WHEEL ORNAMENTATION TIRE AND WHEEL BALANCE WHEEL REPLACEMENT MATCH MOUNTING TIRE AND WHEEL RUNOUT METHOD 1 (RELOCATE WHEEL ON HUB) METHOD 2 (RELOCATE TIRE ON WHEEL) VEHICLE VIBRATION VIBRATION TYPES ENGINE TORQUE SENSITIVE VIBRATION VEHICLE SPEED SENSITIVE VIBRATION ENGINE SPEED (RPM) SENSITIVE VIBRATION VIBRATION DIAGNOSIS VIBRATION DIAGNOSIS SPECIFICATIONS WHEEL LUG NUT 95XJ_23 BODY COMPONENTS�XJ VEHICLES GENERAL BODY SERVICE INFORMATION RIGHT HAND DRIVE VEHICLES LABELS EXTERIOR COMPONENTS BRUSH GUARD�XJ REMOVAL INSTALLATION GRILLE AND GRILLE OPENING PANEL (GOP)�XJ REMOVAL INSTALLATION RADIATOR SUPPORT CROSSMEMBER�XJ REMOVAL INSTALLATION HOOD�XJ HOOD REMOVAL HOOD INSTALLATION HOOD ADJUSTMENT�XJ HOOD HINGE REPLACEMENT�XJ REMOVAL INSTALLATION HOOD LATCH REPLACEMENT�XJ REMOVAL INSTALLATION SAFETY LATCH STRIKER REPLACEMENT�XJ REMOVAL INSTALLATION HOOD LATCH STRIKER REPLACEMENT�XJ REMOVE INSTALLATION LATCH RELEASE CABLE REPLACEMENT�XJ REMOVAL INSTALLATION COWL WEATHERSTRIP SEAL WEATHERSTRIP SEAL REPLACEMENT DASH PANEL INSULATOR PANEL�XJ REMOVAL INSTALLATION COWL GRILLE AND SCREEN�XJ REMOVAL CROSSMEMBER AIR DEFLECTOR REMOVAL CROSSMEMBER AIR DEFLECTOR INSTALLATION INSTALLATION BATTERY TRAY�XJ REMOVAL INSTALLATION FRONT FENDER�XJ REMOVAL INSTALLATION REAR WHEELHOUSE FLARES AND LINERS�XJ REMOVAL INSTALLATION BODY SIDE MOLDING REMOVAL INSTALLATION BODY STRIPES SERVICE INFORMATION REPAIR REQUIREMENTS REMOVAL BODY PANEL SURFACE PREPARATION REPLACEMENT ON ONE PANEL COMPLETE REPLACEMENT AIR EXHAUST GRILLE�XJ REMOVAL INSTALLATION QUARTER WINDOW APPLIQUE�XJ REMOVAL DRIP RAIL MOLDING�XJ REMOVAL INSTALLATION FUEL FILLER NOZZLE REMOVAL INSTALLATION EXTERIOR NAMEPLATES�XJ SERVICE INFORMATION GRILLE OPENING PANEL NAMEPLATE ADHESIVE-BACKED NAMEPLATES REMOTE AND POWER FUEL FILLER DOOR BUMPERS�XJ REPLACEMENT EXTERNAL MIRRORS�XJ SERVICE INFORMATION LUGGAGE RACK�XJ REMOVAL INSTALLATION DOORS SERVICE INFORMATION DOOR TRIM PANEL�XJ SERVICE INFORMATION REMOVAL DOOR REMOVAL REMOVAL INSTALLATION DOOR ALIGNMENT ADJUSTMENT�MINOR IN AND OUT UP AND DOWN INSTALLATION DOOR ALIGNMENT ADJUSTMENT�MAJOR DOOR RESTRAINT REPLACEMENT�XJ REMOVAL INSTALLATION FRONT DOOR WINDOW GLASS REGULATOR�XJ REMOVAL INSTALLATION FRONT DOOR WINDOW GLASS�XJ REMOVAL INSTALLATION REAR DOOR WINDOW GLASS REGULATOR�XJ REMOVAL INSTALLATION REAR DOOR WINDOW GLASS�XJ REMOVAL INSTALLATION REAR DOOR STATIONARY WINDOW GLASS�XJ REMOVAL INSTALLATION DOOR KEY LOCK CYLINDER�XJ REMOVAL INSTALLATION DOOR EXTERNAL HANDLE�XJ REMOVAL INSTALLATION DOOR LATCH ADJUSTMENT�XJ DOOR LATCH�XJ REMOVAL INSTALLATION DOOR INSIDE LATCH RELEASE AND LOCK RODS�XJ REMOVAL INSTALLATION DOOR HINGE REMOVAL INSTALLATION FRONT DOOR SPACER BLOCKS�TWO-DOOR VEHICLES REMOVAL INSTALLATION DOOR EDGE GUARD REPLACEMENT DOOR WINDOW EXTERIOR MOLDINGS XJ REMOVAL INSTALLATION DOOR WINDOW GLASS AND DOOR OPENING WEATHERSTRIP SEALS�XJ REMOVAL WINDOW GLASS WEATHERSTRIP SEAL INSTALLATION DOOR OPENING WEATHERSTRIP SEAL INSTALLATION DOOR-TO-ROCKER PANEL SEAL INSTALLATION LIFTGATE�XJ REMOVAL INSTALLATION LIFTGATE TRIM PANEL�XJ REMOVAL INSTALLATION LIFTGATE HINGE�XJ REMOVAL INSTALLATION LIFTGATE LATCH REMOVAL INSTALLATION LIFTGATE SUPPORT ROD CYLINDER�XJ REMOVAL INSTALLATION LIFTGATE SUPPORT ROD BALL STUD REPLACEMENT�XJ LIFTGATE SUPPORT ROD CYLINDER DISPOSAL� XJ REMOVAL INSTALLATION LIFTGATE ADJUSTMENT�XJ SERVICE INFORMATION ADJUSTMENT PROCEDURE LIFTGATE OPENING WEATHERSTRIP SEAL�XJ REMOVAL INSTALLATION LIFTGATE LICENSE PLATE SCREW ANCHOR AND BUMPER�XJ ANCHOR REPLACEMENT LIFTGATE LICENSE PLATE LAMP HOUSING�XJ REMOVAL INSTALLATION BUMPER REPLACEMENT STATIONARY WINDOW GLASS INTERIOR REARVIEW MIRROR�XJ MIRROR REMOVAL MIRROR INSTALLATION INTERIOR REARVIEW MIRROR SUPPORT BRACKET REPLACEMENT�XJ PREPARATION INSTALLATION DESCRIPTION AND OPERATION SAFETY PRECAUTIONS REMOVAL AND INSTALLATION WINDSHIELD REMOVAL INSTALLATION�SHORT METHOD INSTALLATION�EXTENDED METHOD REAR DOOR STATIONARY WINDOW GLASS REMOVAL INSTALLATION REAR QUARTER WINDOW GLASS REMOVAL INSTALLATION REAR QUARTER VENT WINDOW GLASS�XJ REMOVAL INSTALLATION LIFTGATE WINDOW GLASS�XJ REMOVAL STATIONARY GLASS WATER LEAK DETECTION AND REPAIR�XJ SERVICE INFORMATION LEAK TEST SEALING MINOR LEAK AREAS SEALING MAJOR LEAK AREAS TRAILER HITCH TRAILER HITCH�XJ WIRE HARNESS CONNECTORS CLASS III HITCH HITCH REMOVAL�XJ VEHICLES INSTALLATION�XJ VEHICLES INTERIOR COMPONENTS INSTRUMENT CLUSTER BEZEL�XJ REMOVAL INSTALLATION I REMOVAL INSTALLATION BUCKET SEAT CUSHION AND COVER�XJ REMOVAL INSTALLATION FRONT BUCKET SEATS�XJ REMOVAL INSTALLATION BUCKET SEATBACK COVER AND FRAME�XJ REMOVAL INSTALLATION BUCKET SEAT PLATFORM�XJ REPLACEMENT REAR SEAT CUSHION�XJ REMOVAL INSTALLATION REAR SEAT CUSHION COVER�XJ REMOVAL INSTALLATION REAR SEATBACK�XJ REMOVAL INSTALLATION REAR SEATBACK LATCH STRIKER AND BUMPER� XJ REMOVAL INSTALLATION INTERIOR TRIM PANELS AND SCUFF PLATES�XJ REAR SEATBACK COVER�XJ REMOVAL INSTALLATION FRONT INNER SCUFF PLATE REMOVAL INSTALLATION WINDSHIELD SIDE MOLDING�XJ REMOVAL INSTALLATION QUARTER TRIM PANEL EXTENSION�XJ REMOVAL INSTALLATION QUARTER AND WHEELHOUSE TRIM PANELS�XJ REMOVAL INSTALLATION B REMOVAL INSTALLATION OUTER SCUFF PLATES�XJ REMOVAL ASSIST HANDLE�XJ REMOVAL INSTALLATION FRONT SHOULDER BELT REMOVAL INSPECTION INSTALLATION REAR SHOULDER REMOVAL REMOVALINSPECTION INSTALLATION HEADLINER�XJ DOME LAMP�XJ REMOVAL HEADLINER INSTALLATION INSTALLATION OVERHEAD CONSOLE�XJ KEYLESS ENTRY RECEIVER�XJ SUNVISORS�XJ REMOVAL INSTALLATION SOUND BAR�XJ REMOVAL INSTALLATION CARGO LAMP�XJ REMOVAL INSTALLATION MINI-FLOOR CONSOLE�XJ PARKING BRAKE HANDLE COVER�XJ REMOVAL MINI-CONSOLE WITH FLOOR SHIFT�XJ REMOVAL FULL FLOOR CONSOLE�XJ REMOVAL INSTALLATION JACK STORAGE�XJ SPARE TIRE INSTALLATION BRACKETS�XJ REMOVAL CARPETS AND FLOOR MATS�XJ FRONT CARPET REMOVAL INSTALLATION REAR CARPET REMOVAL INSTALLATION CARGO BARRIER�XJ REMOVAL INSTALLATION BODY COMPONENTS�YJ VEHICLES GENERAL SERVICE INFORMATION LABELS INSTALLATION EXTERIOR COMPONENTS RADIATOR GRILLE APPLIQUE�YJ REMOVAL INSTALLATION RADIATOR GRILLE PANEL REMOVAL INSTALLATION HOOD ALIGNMENT�YJ INSTALLATION HOOD INSULATOR PANEL�YJ REMOVAL HOOD�YJ INSTALLATION REMOVAL HOOD SAFETY LATCH�YJ REMOVAL INSTALLATION COWL WEATHERSTRIP SEAL�YJ REMOVAL COWL GRILLE AND SCREEN�YJ REMOVAL INSTALLATION BATTERY TRAY�YJ REMOVAL INSTALLATION FENDERS�YJ SERVICE INFORMATION REMOVAL INSTALLATION FENDER FLARE�YJ REMOVAL INSTALLATION BODY SIDE STEP MOLDING�YJ REMOVAL INSTALLATION WHEELHOUSE SPLASH LINERS�YJ REMOVAL INSTALLATION FENDER SPLASH APRONS�YJ REMOVAL INSTALLATION FENDER INNER SPLASH SHIELDS�YJ REMOVAL INSTALLATION BODY STRIPES REPAIR REQUIREMENTS REMOVAL BODY PANEL SURFACE PREPARATION REPLACEMENT ON ONE PANEL COMPLETE REPLACEMENT EXTERIOR NAMEPLATES (ADHESIVE-BACKED)�YJ REMOVAL FUEL FILLER PROTECTOR REMOVAL INSTALLATION TAILGATE�YJ REMOVAL INSTALLATION INSTALLATION TAILGATE HINGE�YJ REPLACEMENT HALF METAL DOOR MIRROR (EXTERNAL)�YJ REMOVAL TAILGATE ADJUSTMENT�YJ TAILGATE LATCH AND RELEASE HANDLE�YJ REMOVAL INSTALLATION TAILGATE LOCK CYLINDER�YJ REMOVAL INSTALLATION TAILGATE WEATHERSTRIP SEAL�YJ REMOVAL INSTALLATION TAILGATE LATCH STRIKER�YJ REMOVAL INSTALLATION HARD TOP LIFTGATE GLASS�YJ REMOVAL INSTALLATION LIFTGATE GLASS WEATHERSTRIP SEAL REPLACEMENT�YJ REMOVAL DISASSEMBLY INSTALLATION ASSEMBLY HARD TOP�YJ REMOVAL INSTALLATION HARD TOP ROOF VENT�YJ REMOVAL FRACTURE REPAIR HARD TOP REPAIR�YJ TEXTURED PAINT REPAIR HARD TOP HOLE REPAIR SOFT TOP SERVICE INFORMATION�YJ SOFT TOP SERVICE�YJ REMOVAL INSTALLATION SPORT BAR�YJ REMOVAL INSTALLATION EXTERNAL SPARE REMOVAL INSTALLATION DOORS HALF-METAL SOFT TOP DOOR�YJ REMOVAL ASSEMBLY HALF-METAL DOOR LATCH STRIKER�YJ REPLACEMENT FULL-METAL DDOR WINDOW GLASS REGULARTOR HANDLE-YJ REMOVAL FULL-METAL DOOR ASSIST HANDLE YJ REMOVAL INSTALLATION FULL-METAL DOOR LATCH INSIDE RELEASE AND LOCK HANDLE YJ REMOVAL INSTALLATION FULL-METAL DOOR VENT WINDOW GLASS YJ REMOVAL INSTALLATION FULL-METAL DOOR TRIM PANEL�YJ REMOVAL INSTALLATION FULL-METAL DOOR WATERDAM�YJ REMOVAL FULL-METAL DOOR WINDOW GLASS REGULATOR�YJ REMOVAL INSTALLATION FULL-METAL DOOR WINDOW GLASS�YJ ADJUSTMENT REMOVAL INSTALLATION FULL-METAL DOOR KEY LOCK CYLINDER�YJ REMOVAL INSTALLATION FULL-METAL DOOR LATCH�YJ REMOVAL INSTALLATION FULL-METAL DOOR LATCH EXTERNAL RELEASE HANDLE�YJ REMOVAL INSTALLATION FULL-METAL DOOR HINGES�YJ ADJUSTMENT REPLACEMENT FULL-METAL DOOR WEATHERSTRIP SEALS�YJ WEATHERSTRIP SEAL MAINTENANCE DOOR WEATHERSTRIP SEAL REPLACEMENT�YJ REMOVAL INSTALLATION DOOR FRAME GLASS CHANNEL REPLACEMENT� YJ REMOVAL INSTALLATION FULL-METAL DOOR SERVICE�YJ REMOVAL BELTLINE SEAL�YJ REMOVAL INSTALLATION ASSEMBLY STATIONARY GLASS WINDSHIELD REVEAL MOLDING�YJ REMOVAL REARVIEW MIRROR RETAINING BRACKET�YJ REPLACEMENT INSTALLATION REARVIEW MIRROR�YJ REMOVAL WINDSHIELD FRAME�YJ SERVICE INFORMATION INSTALLATION REMOVAL WINDSHIELD FRAME WEATHERSTRIP SEAL�YJ REMOVAL REMOVAL INSTALLATION WINDSHIELD GLASS�YJ REMOVAL INSTALLATION�SHORT METHOD INSTALLATION�EXTENDED METHOD HARD TOP QUARTER WINDOW GLASS�YJ REMOVAL INSTALLATION SEALING MINOR LEAK AREAS STATIONARY GLASS WATER LEAK DETECTION AND REPAIR�YJ SEALING MAJOR LEAK AREAS LEAK TEST INTERIOR COMPONENTS INSTRUMENT PANEL�YJ INSTRUMENT CLUSTER AND GAUGE HOUSINGS� YJ REMOVAL INSTALLATION INSTRUMENT CLUSTER BEZEL�YJ REMOVAL INSTALLATION INSTRUMENT PANEL COMPONENTS�YJ GLOVE BOX�YJ DOOR AND HINGE REMOVAL INSTALLATION REMOVAL DOOR LATCH STRIKER ADJUSTMENT INSTALLATION REAR BENCH SEAT�YJ BUCKET SEATS�YJ REMOVAL INSTALLATION REAR SHOULDER BELTS�YJ REMOVAL INSTALLATION FRONT SHOULDER BELTS�YJ REMOVAL INSTALLATION FLOOR CONSOLES�YJ SUNVISORS�YJ REMOVAL REMOVAL INSTALLATION COVER AND SEAL REPLACEMENT COVER LOCK REPLACEMENT INSTALLATION SEATS�YJ CARPET�YJ PASSENGER COMPARTMENT FRONT CARPET SECTION PASSENGER COMPARTMENT REAR CARPET SECTION CARGO FLOOR CARPET WHEELHOUSE, DOOR SILL AND TAILGATE CARPETS INSTALLATION ADD-A-TRUNK�YJ REMOVAL PAINT INTRODUCTION BASE COAT WET SANDING,BUFFING AND POLISHING PAINTED SURFACE TOUCH-UP TOUCH-UP PROCEDURE AFTERMARKET PAINT AND TRIM REPAIR PRODUCTS�XJ AFTERMARKET PAINT AND TRIM REPAIR PRODUCTS�YJ TORQUE SPECIFICATIONS�XJ VEHICLES TORQUE SPECIFICATIONS�ACCESSORIES 95XJ_24 HEATING AND AIR CONDITIONING GENERAL INFORMATION HEATER AND A HEATER�XJ HEATING SCHEMATIC�XJ HEATER�YJ DEFROSTING FRESH AIR VENTILATION A AIR CONDITIONING AIR CONDITIONING SCHEMATIC�XJ EVAPORATIVE HOUSING COMPONENTS�YJ REFRIGERANT EQUIPMENT MANIFOLD GAUGE SET LOW PRESSURE GAUGE HOSE HIGH PRESSURE GAUGE HOSE REFRIGERANT RECOVERY WARNINGS, CAUTIONS AND SERVICE PRECAUTIONS WARNINGS CAUTIONS SERVICE PRECAUTIONS COOLING SYSTEM COOLANT PRECAUTIONS REFRIGERANT HOSES REFRIGERANT SERVICE AND PERFORMANCE TEST LEAK TESTING REFRIGERANT EVACUATING REFRIGERANT SYSTEM RECOVERING REFRIGERANT SYSTEM CHARGING REFRIGERANT SYSTEM REFRIGERANT CHARGE CAPACITY REFRIGERANT OIL OIL LEVEL CHECK AIR CONDITIONING PERFORMANCE TESTS XJ PERFORMANCE TEMPERATURE AND PRESSURE CHART YJ PERFORMANCE TEMPERATURE AND PRESSURE CHART PRESSURE DIAGNOSIS PERFORMANCE DIAGNOSIS HEATING AND AIR CONDITIONING TEST PROCEDURES AIR CONDITIONING CONTROLS�XJ VEHICLES LOW-PRESSURE HIGH-PRESSURE CUT-OFF SWITCH PRESSURE CUT-OFF SWITCH TEST A A FIN SENSING CYCLING CLUTCH SWITCH A FIN-SENSED CYCLING CLUTCH SWITCH TEST COMPRESSOR CLUTCH RELAY TEST PRESSURE CUT-OFF SWITCH TEST AIR CONDITIONING CONTROLS�YJ VEHICLES THERMOSTATIC CONTROL COMPRESSOR CLUTCH THERMOSTATIC CONTROL TEST COMPRESSOR CLUTCH TEST BLOWER MOTOR SWITCH A BLOWER MOTOR SWITCH TEST COMPRESSOR CLUTCH RELAY TEST LOW-PRESSURE HIGH-PRESSURE CUT-OFF SWITCH HEATER DIAGNOSIS HEATING SYSTEM DIAGNOSIS BLOWER MOTOR BLOWER MOTOR TEST COMPRESSOR SERVICE DESCRIPTION COMPRESSOR REMOVAL INSTALLATION COMPRESSOR CLUTCH ASSEMBLY REMOVAL INSTALLATION COMPONENT SERVICE�XJ VEHICLES DESCRIPTION HEATER AND A BLOWER MOTOR 2.5L ENGINE 4.0L ENGINE HEATER CORE INSTALLATION REMOVAL HEATER HOUSING REPLACEMENT INSTALLATION REMOVAL HEATER A REMOVAL INSTALLATION CONDENSER�4.0L ENGINES INSTALLATION REMOVAL FILTER DRIER�4.0L ENGINES REMOVAL INSTALLATION EVAPORATOR REMOVAL INSTALLATION EVAPORATOR COIL REMOVAL INSTALLATION EXPANSION VALVE REMOVAL INSTALLATION BLOWER MOTOR RESISTORS REPLACEMENT FIN SENSING CYCLING CLUTCH SWITCH REMOVAL INSTALLATION COMPONENT SERVICE�YJ VEHICLES DESCRIPTION VENT DOOR CONTROL CABLES HEATER CONTROL REPLACEMENT REMOVAL INSTALLATION BLOWER MOTOR BLOWER MOTOR (HEATING) REMOVAL INSTALLATION HEATER CORE AND HOUSING REMOVAL INSTALLATION DEFROSTER NOZZLE AND DUCT REMOVAL INSTALLATION FRESH AIR DOOR VACUUM MOTOR REMOVAL INSTALLATION TEMPERATURE CONTROL THERMOSTAT REMOVAL INSTALLATION FRESH AIR INTAKE DUCT REMOVAL INSTALLATION A REMOVAL INSTALLATION RECEIVER-DRIER REPLACEMENT REMOVAL INSTALLATION EXPANSION VALVE INSTALLATION REMOVAL EVAPORATOR AND HOUSING REMOVAL INSTALLATION A TORQUE SPECIFICATIONS AIR CONDITIONING 95XJ_25 EMISSION CONTROL SYSTEMS GENERAL INFORMATION CATALYTIC CONVERTOR EXHAUST GAS RECIRCULATION (EGR) SYSTEM SERVICE REMINDER INDICATOR (SRI) LAMP VEHICLE EMISSION CONTROL INFORMATION (VECI) LABEL VACUUM HOSE ROUTING SCHEMATICS VACUUM ROUTING SCHEMATIC�2.5L 4 CYLINDER ENGINE VACUUM ROUTING SCHEMATIC�4.0L 6 CYLINDER ENGINE DRB SCAN TOOL EMISSION CONTROLS EVAP (EVAPORATION) CONTROL SYSTEM GENERAL INFORMATION CANISTER OPERATION EVAP CANISTER FUEL TANK FILLER TUBE CAP CRANKCASE VENTILATION SYSTEM PRESSURE RELIEF OXYGEN (O2S) SENSOR COMPONENT REMOVAL AIR CLEANER ELEMENT COOLANT TEMPERATURE SENSOR EVAP CANISTER FUEL TANK FILLER TUBE CAP OXYGEN (O2S) SENSOR POWERTRAIN CONTROL MODULE (PCM) REMOVAL PRESSURE RELIEF 95XJ_IX Windshield Glass . 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