Ammann Ap240 Operating Specification Maintenance Manual-22214M240018.pdf
-Bookmark created by https://wimanual.com
Operating manual

	Content

	1.	SPECIFICATION MANUAL

		1.1.	Basic Data

		1.2.	Dimensional machine drawing

		1.3.	Technical data

	2.	OPERATION MANUAL

		2.1.	Main Safety Measures

			2.1.1.	Safety measures during Machine operation

			2.1.1.1.	Compaction Work Commencement

			2.1.1.2.	Work in the dangerous area

			2.1.1.3	Ensurance of safety measures by the owner

			2.1.1.4.	ROPS

			2.1.2.	Requirements for qualification of driver

			2.1.3.	Duties of the driver

			2.1.4.	Forbidden activities

			2.1.5.	Safety inscriptions and symbols used on the Machine

			2.1.6.	Hand signals

		2.2.	Ecological and hygienic principles

			2.2.1.	Hygienic principles

			2.2.2.	Ecological principles

		2.3.	Machine preservation and storage

			2.3.1.	Short-term preservation and storage for a period of 1 � 2 months

			2.3.2.	Preservation and storage for the period over 2 months long

			2.3.3.	Dewaxing and inspection of a supplied machine

		2.4.	Machine disposal following its life cycle end

		2.5.	Machine Description

		2.6.	Controllers & Control Instruments

			2.6.1.	Power View Display control

		2.7.	Machine Control and Usage

			2.7.1.	Engine starting

			2.7.2.	Travel & Reversation

			2.7.3.	Emergency stop of the Machine

			2.7.4.	How to stop the Machine and the engine

			2.7.5.	Machine parking

			2.7.6.	Watering and scrapers

			2.7.7.	Edge Cutter

		2.8.	How to transport the Machine

			2.8.1.	Machine loading

		2.9.	Machine work under heavy conditions

			2.9.1.	Machine towing

			2.9.2.	Machine operation during its running-in period

			2.9.3.	Machine operation at low temperatures

			2.9.4.	Machine work under high temperatures and humidity

			2.9.5.	Machine work in high altitudes

			2.9.6.	Work of the machine in the dusty environment

	3.	MAINTENANCE MANUAL

		3.1.	Safety standards and other maintenance regulations

			3.1.1.	Safety of machine maintenance

			3.1.2.	Fire precautions during operation media exchanges

			3.1.3.	Ecological and hygienic standards

		3.2.	Media Specification

			3.2.1.	Engine Oil

			3.2.2.	Fuel

			3.2.3.	Cooling Liquid

			3.2.4.	Hydraulic Oil

			3.2.5.	Oil � epicyclic transmission incl. torque converter

			3.2.6.	Gear Oil

			3.2.7.	Brake Fluid

			3.2.8.	Lube Grease

			3.2.9.	Windscreen Sprayer Liquid

		3.3.	Media

		3.4.	Lubrication and Maintenance Chart

		3.5.	Lubrication Chart

		3.6.	Lubrication and Maintenance Operations

			After 20 hours of operation (daily)

				3.6.1.	Engine oil level check

				3.6.2.	Engine cooling liquid level check

				3.6.3.	Crankcase breather tube

				3.6.4.	Check of the fan and engine belt condition

				3.6.5.	Check air filter vacuum valve

				3.6.6.	Hydraulic tank oil level check

				3.6.7.	Check brake fuel

				3.6.8.	Fill up sprinkling tank

				3.6.9.	Cleaning of the water separator

				3.6.10.	Check oil level in gearbox

				3.6.11.	Check alarm and control instruments

			After 100 hours of operation (weekly)

				3.6.12.	Checking the tyre pressure

			After 250 hours of operation (3 months)

				3.6.13.	How to exchange oil in engine

				3.6.14.	Check the engine induction manifold and air filter sensor

				3.6.15.	Battery check

				3.6.16.	Machine lubrication

			After 500 hours of operation (6 months)

				3.6.17.	Fuel filter replacement

				3.6.18.	Engine cooling liquid check

				3.6.19.	How to replace CLARK gearbox oil filter

				3.6.20.	Check oil for final drive and rear axle

				3.6.21.	Check of wiring

			After 1000 hours of operation (1 year)

				3.6.22.	Check and adjust brake clips

				3.6.23.	Hydraulic Accumulator

				3.6.24.	Checking the engine belt

				3.6.25.	How to exchange CLARK gearbox oil

				3.6.26.	How to replace final drive oil

				3.6.27.	How to replace air drier

			After 2,000 hours of operation (after 2 years)

				3.6.28.	Check, adjust valve clearance

				3.6.29.	How to exchange oil in rear axle

				3.6.30.	How to exchange hydraulic oil and filter

				3.6.31.	How to exchange oil in hydraulic cylinders for front axle

				3.6.32.	How to exchange brake fluid

				3.6.33.	Exchanging the engine cooling liquid

				3.6.34.	Check the compressor

			Maintenance if required

				3.6.35.	Fuel Pre Cleaner � Water Separator

				3.6.36.	How to deaerate fuel filter

				3.6.37.	How to replace air filter elements

				3.6.38.	Cleaning of coolers

				3.6.39.	Clean sprinkling filter

				3.6.40.	Clean brush scrapers

				3.6.41.	Cleaning the air cleaner of cabin ventilation

				3.6.42.	Clean the Machine

				3.6.43.	Confirm bolt connections are tightened

		3.7.	Defects

		3.8.	Annexes

			Wiring Diagram

			Hydraulics Diagram

			Air Distribution



. Notice:
This is a preview not fully updated, please download the full version at https://wimanual.com