Ammann Asc110 Operating Specification Maintenance Manual-22214M240021.pdf
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Operating manual

	Content

	1.	SPECIFICATION MANUAL

		1.1.	Basic Data

		1.2.	Dimension Chart

		1.3.	Technical Data

	2.	OPERATION MANUAL

		2.1.	Major Safety Precautions

			2.1.1.	Safety Measures during Machine Operation

			2.1.1.1.	Compaction Work Commencement

			2.1.1.2.	Work Safety Secured by User

			2.1.1.3	Ensurance of safety measures by the owner

			2.1.1.4.	ROPS

			2.1.2.	Reguirements on Driver�s Qualification

			2.1.3.	Driver�s Liabilities

			2.1.4.	Banned Operations

			2.1.5.	Safety inscriptions and signs used on the Machine

			2.1.6.	Hand signals

		2.2.	Ecological and hygienic principles

			2.2.1.	Hygienic principles

			2.2.2.	Ecological principles

		2.3.	Machine preservation and storage

			2.3.1.	Short-term preservation and storage for a period of 1 � 2 months

			2.3.2.	Preservation and storage for the period over 2 months long

			2.3.3.	Dewaxing and inspection of a supplied machine

		2.4.	Machine disposal following its life cycle end

		2.5.	Machine description

		2.6.	Actuators and dashboard instruments

			2.6.1.	Power View control

		2.7.	Machine control and use

			2.7.1.	Starting the engine

			2.7.2.	Travel and reversing

			2.7.3.	Emergency stop of the Machine

			2.7.4.	How to stop the Machine and its engine

			2.7.5.	Machine parking

			2.7.6.	Cab and bonnet raising and lowering

			2.7.7.	Blade

			2.7.8.	Ballasting of tyres with liquid

		2.8.	How to transport the Machine

			2.8.1.	Machine loading

		2.9.	Special conditions of the Machine use

			2.9.1.	Machine towing

			2.9.2.	Machine operation during running-in

			2.9.3.	Machine operation at low temperatures

			2.9.4.	Operating the Machine at high temperatures and humidity

			2.9.5.	Operating the Machine at high altitudes

			2.9.6.	Work of the machine in the dusty environment

			2.9.7.	Driving with vibrations on compacted and hard materials

	3.	MAINTENANCE MANUAL

		3.1.	Safety and other measures for machine maintenance

			3.1.1.	Safety of machine maintenance

			3.1.2.	Fire precautions during operation media exchanges

			3.1.3.	Ecological and hygienic principles

		3.2.	Specification of fluids

			3.2.1.	Engine oil

			3.2.2.	Fuel

			3.2.3.	Coolant

			3.2.4.	Hydraulic oil

			3.2.5.	Gearbox oil

			3.2.6.	Lubricating grease

			3.2.7.	Drum cooling liquid

			3.2.8.	Windshield washer liquid

		3.3.	Fills

		3.4.	Lubrication and Maintenance Chart

		3.5.	Lubrication Chart

		3.6.	Individual Operations of Maintenance

			After 20 hours of operation (daily)

				3.6.1.	Engine oil level check

				3.6.2.	Engine cooling liquid level check

				3.6.3.	Hydraulic tank oil level check

				3.6.4.	Crankcase breather tube

				3.6.5.	Check of the fan and engine belt condition

				3.6.6.	Checking the vacuum valve of the air cleaner

				3.6.7.	Checking warning and control devices

			After 100 hours of operation (weekly)

				3.6.8.	Checking the tyre pressure

			After 250 hours of operation (3 months)

				3.6.9.	Checking the engine inlet piping

				3.6.10.	Check of the fan and engine belt condition

				3.6.11.	Check of coolers

				3.6.12.	Battery check

				3.6.13.	Air filter sensor check

				3.6.14.	Machine lubrication

				3.6.15.	Checking oil in the vibrator

				3.6.16.	Check of oil level in the travel gearboxes

				3.6.17.	ACE oil checking

				3.6.18.	Inspect the pad foot segments

			After 500 hours of operation (after 6 months)

				3.6.19.	Replacing oil in the engine

				3.6.20.	Fuel filter replacement

				3.6.21.	Engine cooling liquid check

				3.6.22.	Check of wiring

				3.6.23.	Replacing the air filter elements of air conditioning

				3.6.24.	Checking tightening bolts of wheel

			After 1,000 hours of operation (after 1 year)

				3.6.25.	How to check tightening pulley and belt of the engine

				3.6.26.	Oil exchange in the travel gearboxes

				3.6.27.	Checking the air conditioning compressor mounting

				3.6.28.	Checking the damping system

			After 2,000 hours of operation (after 2 years)

				3.6.29.	Checking, adjusting the valve clearance

				3.6.30.	Oil exchange in the vibrator

				3.6.31.	ACE oil changing

				3.6.32.	Cleaning and checking the air conditioning system

				3.6.33.	Exchanging hydraulic oil and filter

				3.6.34.	Cab and bonnet raising and lowering suction strainer unit cleaning

				3.6.35.	Exchanging the engine cooling liquid

			Maintenance - As Needed

				3.6.36.	Exchanging cleaner elements of air cleaner

				3.6.37.	Cleaning of the water separator on the fuel filter

				3.6.38.	Cleaning of coolers

				3.6.39.	Cleaning the air cleaner of cabin ventilation

				3.6.40.	Cleaning the machine

				3.6.41.	Adjusting scrapers

				3.6.42.	Drum cooling mixture

				3.6.43.	Check of the screw connection tightening

				3.6.44.	Printer paper replacement

		3.7.	Defects

		3.8.	Annexes

			Wiring diagram

			Wiring diagram ASC 110 ACE

			Hydraulic system diagram - INTER - Wheel differential lock

			Hydraulic system diagram - Interaxle differential lock ATC

			Hydraulic system diagram - ACE drum (INTER - Wheel differential lock)

			Hydraulic system diagram - ACE drum (Interaxle differential lock ATC)



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