Arctic Cat 2011 150 Service Manual-21031A320034.pdf
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FOREWORD

TABLE OF CONTENTS

	General Information

		General Specifications

		Torque Specifications

		Torque Conversions (ft-lb

		Tightening Torque (General Bolts)

		Break-In Procedure

		Gasoline - Oil - Lubricant

			RECOMMENDED GASOLINE

			RECOMMENDED ENGINE OIL

			RECOMMENDED TRANSMISSION LUBRICANT

			FILLING GAS TANK

		Genuine Parts

		Preparation For Storage

		Preparation After Storage

	Periodic Maintenance

		SPECIAL TOOLS

		Periodic Maintenance Chart

		Lubrication Points

		Air Filter

			CLEANING AND INSPECTING FILTER

			CHECKING

		Valve

		Testing Engine Compression

		Spark Plug

		Muffler

		Engine Oil - Filter

		Transmission Lubricant

		Drive Chain

			INSPECTING

			CLEANING AND LUBRICATING

			ADJUSTING TENSION

		Headlight

			HEADLIGHT

			TAILLIGHT-BRAKELIGHT

		Shift Lever

			CHECKING ADJUSTMENT

			ADJUSTING SHIFT LEVER

		Brake Systems

			CHECKING FRONT WHEEL BRAKE

			CHECKING REAR WHEEL BRAKE

			ADJUSTING FRONT WHEEL BRAKE

			MEASURING

			Removing Front Brake Shoes

			Removing Rear Brake Pads

			Inspecting and Measuring

			Installing Front Brake Shoes

			Installing Rear Brake Pads

			BLEEDING

		Burnishing Brake Pads (Rear)

		Checking

			REMOVING

			INSTALLING

	Engine

		SPECIAL TOOLS

		Specifications

		Removing Engine

		Top-Side Components

		Removing Top-Side Components

			A. Valve Cover B. Cylinder Head

			C. Cylinder D. Piston

		Servicing Top-Side Components

			VALVE ASSEMBLY

			Cleaning

			Removing Valves

			Measuring Valve Stem

				Inspecting Valve Face

			CYLINDER HEAD ASSEMBLY

				Cleaning

				Measuring Cylinder Head Distortion

				Measuring Camshaft Lobe Height

				Inspecting Camshaft Bearing Journal

				Measuring Rocker Arm

				Installing Valves

			PISTON ASSEMBLY

				Cleaning

				Removing Piston Rings

				Cleaning

				Measuring Piston-Ring End Gap (Installed)

				Measuring Piston Pin (Outside Diameter) and Piston-Pin Bore

				Measuring Piston Skirt

				Installing Piston Rings

			CYLINDER ASSEMBLY

				Cleaning

				Inspecting Cam Chain Guide

				Honing Cylinder

		Installing Top-Side Components

			A. Piston B. Cylinder

			C. Cylinder Head D. Valve Cover

		Left-Side Components

		Removing Left-Side Components

			A. Kick Starter B. V-Belt Cover C. Drive Pulley D. Driven Pulley

		Servicing Left-Side Components

			KICK STARTER

			V-BELT COVER

			DRIVE PULLEY

			DRIVEN PULLEY

			Disassembling

			Inspecting

			Assembling

		Installing Left-Side Components

			A. Drive Pulley B. Driven Pulley

		Right-Side Components

		Removing Right-Side Components

			A. Rotor

		Servicing Right-Side Components

			INSPECTING

		Installing Right-Side Components

		Disassembling Crankcase Half

			A. Crankshaft B. Crankshaft Balancer Shaft C. Timing Chain D. Secondary Transmission

		Servicing Center Crankcase Components

			INSPECTING

		Assembling Crankcase Half

		Installing Engine

		Troubleshooting

	Fuel

		Carburetor Specifications

		Carburetor

			REMOVING

			DISASSEMBLING

			CLEANING AND INSPECTING

			ASSEMBLING

			INSTALLING

		Throttle Cable Free-Play

		Engine RPM (Idle)

		Gas Tank

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Gas Tank Valve

			REMOVING

			INSTALLING

		Gas

		Oil Flow Chart

		Oil Pump

			REMOVING

			CLEANING AND INSPECTING

			ASSEMBLING

		Troubleshooting

	Electrical System

		SPECIAL TOOLS

		Specifications

		RPM Limiter

		Testing Electrical Components

		Electrical Connections

		Switches

		Battery

		Brakelight Switch

			FRONT BRAKE

			VOLTAGE (Wiring Harness Side)

			RESISTANCE (Switch Connector)

			REAR BRAKE

			VOLTAGE (Wiring Harness Connector)

			RESISTANCE (Switch)

		Fuse Holder

		Ignition Coil

			PEAK VOLTAGE (Primary

			RESISTANCE

			Primary Winding

			Secondary Winding

			Spark Plug Cap

		LCD Gauge Assembly

			TESTING

		Ignition Switch

			VOLTAGE

			RESISTANCE

		Handlebar Control Switches

			RESISTANCE (HI Beam)

			RESISTANCE (LO Beam)

			RESISTANCE (Starter Button)

			RESISTANCE (Emergency Stop)

			RESISTANCE (Reverse Override)

		Magneto Coils

			VOLTAGE (Charging Coil - Output)

			VOLTAGE (Charging Coil - No Load)

			RESISTANCE (Charging Coil)

			RESISTANCE (Trigger Coil)

			RESISTANCE (Signal Coil)

			PEAK VOLTAGE

			Trigger Coil

			Signal Coil

		Starter Motor

			REMOVING

		Starter Relay

			VOLTAGE

		CDI Unit

		Regulator

			TESTING

		Start-in-Gear Relay

			TESTING

		Headlights

			BULB VERIFICATION (LO and HI Beam)

			VOLTAGE

		Taillight - Brakelight

			BULB VERIFICATION

			VOLTAGE (Taillight)

			VOLTAGE (Brakelight)

		Ignition Timing

		Troubleshooting

	Drive System

		SPECIAL TOOLS

		Rear Drive Axle

			REMOVING

			CLEANING AND INSPECTING

				Removing Bearings

				Installing Bearings

			INSTALLING

		Rear Brake Lever

			REMOVING

			INSPECTING

			INSTALLING

		Troubleshooting Drive System

	Suspension

		Front Shock Absorbers

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Rear Shock Absorber

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Swing Arm

			REMOVING AND DISASSEMBLING

			CLEANING AND INSPECTING

			ASSEMBLING AND INSTALLING

		Front A-Arms

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Wheels and Tires

			TIRE SIZE

			TIRE INFLATION PRESSURE

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

			CHECKING

		Troubleshooting

	Steering

		Steering Post

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Measuring

		Body

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Steering Post Cover

			REMOVING

			INSTALLING

		Troubleshooting

	Controls

		Front Brake Lever

			REMOVING

			INSTALLING

		Throttle Control

			REMOVING

			INSTALLING

BACKCOVER



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