Arctic Cat 2011 700 Diesel Sd Service Manual-21031A320040.pdf
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FOREWORD

TABLE OF CONTENTS

	General Information

		General Specifications

		Torque Specifications

		Torque Conversions (ft-lb

		Break-In Procedure

		Fuel - Oil - Lubricant

			RECOMMENDED FUEL

			RECOMMENDED ENGINE OIL

			RECOMMENDED TRANSMISSION LUBRICANT

			RECOMMENDED FRONT DIFFERENTIAL

			FILLING FUEL TANK

		Genuine Parts

		Preparation For Storage

		Preparation After Storage

	Periodic Maintenance

		Periodic Maintenance Chart

		Lubrication Points

		Air Filter

			CLEANING AND INSPECTING FILTER

		Valve Clearance

		Muffler

		Adjusting Throttle Cable

		Engine RPM (Idle)

		Engine Oil - Filter

		Transmission Lubricant

		Front Differential

		Tires

			TIRE SIZES

			TIRE INFLATION PRESSURE

		Driveshaft

		Nuts

		Injector Timing

		Lights

			HEADLIGHT

			TAILLIGHT-BRAKELIGHT

			CHECKING

		Shift Lever

			CHECKING ADJUSTMENT

			ADJUSTING SHIFT LEVER

		Frame

		Hydraulic Brake Systems

			CHECKING

			INSPECTING HOSES

			CHECKING

		Burnishing Brake Pads

		Coolant

		Checking

			REMOVING

			INSTALLING

		Fuel Filter

	Engine

		SPECIAL TOOLS

		Specifications

		Removing Engine

			ENGINE

			TRANSMISSION

		Top-Side Components

			SPEED GOVERNOR

				Removing

				Inspecting

				Assembling

			CAMSHAFT

				Removing

				Inspecting

				Installing

			UNIT INJECTORS

				Removing

				Servicing

				Installing

			VALVE CLEARANCE ADJUSTMENT

			STATIC INJECTOR TIMING

			CYLINDER HEAD ASSEMBLY

				Removing

				Disassembling

				Cleaning and Inspecting Cylinder Head

				Servicing Valves

				Assembling Valves

				Assembling Pre-Combustion Chambers

				Installing

		Left-Side Components

			TIMING BELT

				Removing

				Inspecting

				Installing

			WATER PUMP

				Removing

				Servicing

				Installing

			OIL PUMP

				Removing

				Servicing

				Installing

			ALTERNATOR

				Removing

				Servicing

				Installing

		Right-Side Components

			FLYWHEEL

				Removing

				Inspecting

				Replacing Ring Gear

				Installing

			TRANSMISSION

				Disassembling Gear Case

				Disassembling Driveshaft

				Disassembling Countershaft

				Inspecting

				Assembling Countershaft

			SECONDARY OUTPUT DRIVE GEARS

				Initial Set-Up

				Checking Backlash

				Correcting Backlash

				Assembling Gear Case

		Center Components

			ENGINE BLOCK ASSEMBLY

				Removing

				Cleaning and Inspecting

				Installing

		Installing Engine

			TRANSMISSION

			ENGINE

		Troubleshooting

	Fuel

		SPECIAL TOOLS

		Diesel Fuel Injection System

		Lift Pump

			REMOVING

			INSTALLING

		Unit Injectors

		Injector Timing

		Fuel Filter

		Fuel Solenoid Assembly

			REMOVING

			INSTALLING

		Fuel Tank

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Fuel

		Oil Filter

		Testing Oil Pump Pressure

		Liquid Cooling System

			DRAINING COOLANT

			FILLING COOLANT

		Radiator

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Hoses

			REMOVING

			INSPECTING

			INSTALLING

		Fan

			REMOVING

			INSTALLING

		Water Pump

		Troubleshooting

	Electrical System

		SPECIAL TOOLS

		Battery

		Testing Electrical Components

		Switches

		Accessory Receptacle

			VOLTAGE

		Brakelight Switch (Auxiliary)

			VOLTAGE (Wiring Harness Side)

			RESISTANCE (Switch Connector)

		Brakelight Switch (Handlebar Control)

			VOLTAGE (Wiring Harness Connector)

			RESISTANCE (Switch Connector)

		Cooling Fan Switch

		Engine Coolant Temperature (ECT) Switch

		Glow Plug Controller

		Fan Motor

			VOLTAGE (Main Harness Connector to Fan Motor)

			RESISTANCE (Fan Motor Connector)

		Fuse Block

			FUSES

			RELAYS

		Electronic Speedometer Speed Sensor

		Ignition Switch

			VOLTAGE

			RESISTANCE

		Handlebar Control Switches

			RESISTANCE (HI Beam)

			RESISTANCE (LO Beam)

			DIODE (Starter Button)

			RESISTANCE (Emergency Stop)

		Drive Select Switch

			RESISTANCE

			VOLTAGE

		Front Drive

			VOLTAGE

		Starter

			REMOVING

			INSTALLING

			TESTING VOLTAGE

		Starter Relay

		Alternator

			TESTING

			REMOVING

			INSTALLING

		Headlights

			BULB VERIFICATION (Low and High Beam)

			VOLTAGE

		Taillight - Brakelight

			VOLTAGE (Taillight)

			VOLTAGE (Brakelight)

		Fuel Solenoid

		Troubleshooting

	Drive System

		SPECIAL TOOLS

		Front Drive Actuator

			REMOVING

			INSTALLING

		Front Differential

			REMOVING DIFFERENTIAL

				Disassembling Input Shaft

				Assembling Input Shaft

				Disassembling Differential Assembly

				Disassembling Pinion Gear

				Assembling Pinion Gear

				Shimming Procedure

				Backlash

				Ring Gear End-Play

				Assembling Differential Assembly

				Removing

			INSTALLING DIFFERENTIAL

		Drive Axles

			REMOVING REAR DRIVE AXLE

			REMOVING FRONT DRIVE AXLE

			CLEANING AND INSPECTING

			DISASSEMBLING

			INSTALLING REAR DRIVE AXLE

			INSTALLING FRONT DRIVE AXLE

		Rear Gear Case

			REMOVING

			RING GEAR

				Removing

				Inspecting

				Installing

			INSTALLING

		Hub

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Hydraulic Brake Caliper

			REMOVING

			CLEANING AND INSPECTING

			ASSEMBLING

		Troubleshooting Drive System

		Troubleshooting Brake System

	Suspension

		Shock Absorbers

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Front A-Arms

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Rear A-Arms

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Wheels and Tires

			TIRE SIZE

			TIRE INFLATION PRESSURE

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

			CHECKING

		Troubleshooting

	Steering

		Steering Post

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Handlebar Grip

			REMOVING

			INSPECTING

			INSTALLING

		Steering Knuckles

			REMOVING AND DISASSEMBLING

			CLEANING AND INSPECTING

			ASSEMBLING AND INSTALLING

		Measuring

		Front Rack

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Front Bumper Assembly

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Front Body Panel

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Footrests

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Belly Panel

			REMOVING

		Exhaust System

			REMOVING MUFFLER

			INSPECTING MUFFLER

			INSTALLING MUFFLER

		Rear Body Panel

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Adjusting Headlight

		Taillight Assembly

			REMOVING

			INSPECTING

			INSTALLING

		Seat

			REMOVING

		Troubleshooting

	Controls

		Hand Brake Lever

			REMOVING

			INSPECTING

			INSTALLING

		Throttle Control

			REMOVING

			INSTALLING

			ADJUSTING

		Shift Lever

			REMOVING

			INSTALLING

		Speedometer

			REPLACING



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