Arctic Cat 2011 Dvx 90 And 90 Utility Service Manual-21031A320042.pdf
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Foreword

TABLE OF CONTENTS

	General Information

		Specifications

		Torque Specifications

		Torque Conversions (ft-lb

		Tightening Torque (General Bolts)

		Break-In Procedure

		Gasoline-Oil-Lubricant

			RECOMMENDED GASOLINE

			RECOMMENDED ENGINE OIL

			RECOMMENDED TRANSMISSION LUBRICANT

			FILLING GAS TANK

		Genuine Parts

		Preparation For Storage

		Preparation After Storage

	Periodic Maintenance

		Periodic Maintenance Chart

		Air Filter

		Valve

		Testing Engine Compression

		Spark Plug

		Muffler

		Transmission Lubricant

		Engine Oil

		Headlights

		Brakelight

		Brake Systems

			CHECKING FRONT WHEEL BRAKE

			CHECKING REAR WHEEL BRAKE

			ADJUSTING FRONT WHEEL BRAKE

			MEASURING

				Removing Front Brake Shoes

				Removing Rear Brake Pads

				Inspecting and Measuring

				Installing Front Brake Shoes

				Installing Rear Brake Pads

			BLEEDING

		Replacing Drive Belt

			REMOVING

			INSTALLING

		Adjusting Shift Linkage

		Troubleshooting Brake System

	Engine

		Specifications

		Removing Engine

		Top-Side Components

		Removing Top-Side Components

			A. CAMSHAFT HOLDER

			C. CYLINDER D. PISTON

		Servicing Top-Side Components

			VALVE ASSEMBLY

				Cleaning

			REMOVING VALVES

				Measuring Valve Stem Runout

				Measuring Valve Face

				Measuring Valve Face Radial Runout

				Measuring Valve Stem to Guide Clearance

				Servicing Valves

				Measuring Rocker Arm to Shaft Clearance

				Installing Valves

			PISTON ASSEMBLY

				Cleaning

				Removing Piston Rings

				Cleaning

				Measuring Piston-Ring End Gap (Installed)

				Measuring Piston Pin, Connecting Rod Small End, and Piston-Pin Bore

				Measuring Piston Skirt

				Installing Piston Rings

			CYLINDER

				Cleaning

				Measuring Cylinder Head Distortion

				Cleaning

				Inspecting Cam Chain Guide

				Honing Cylinder

				Measuring Camshaft Lobe Height

				Inspecting Camshaft Bearing

		Installing Top-Side Components

			A. PISTON B. CYLINDER

			C. CYLINDER HEAD

		Left-Side Components

		Removing Left-Side Components

			A. V-BELT COVER B. V-BELT

		Installing Left-Side Components

			A. GEAR SHIFT POSITION SWITCH B. STARTER ONE-WAY CLUTCH C. ROTOR

		Right-Side Components

			Removing Right-Side Components

				A. COOLING FAN B. ROTOR

				E. TRANSMISSION

					Removing

					Disassembling

				F. MAIN SHAFT

		Servicing Right-Side Components

			TRANSMISSION COMPONENTS

			OIL PUMP

		Installing Right-Side Components

			A. MAIN SHAFT

			B. TRANSMISSION

				Assembling

		Center Crankcase Components

		Disassembling Crankcase Halves

		Servicing Crankcase Components

		Assembling Crankcase Half

		Installing Engine

		Troubleshooting

	Fuel

		Carburetor Specifications

		Carburetor Schematic

		Carburetor

			REMOVING

			DISASSEMBLING

			CLEANING AND INSPECTING

			ASSEMBLING

			INSTALLING

		Throttle Cable Free-Play

		Engine RPM (Idle)

		Gas Tank

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Gas Tank Valve

			REMOVING

			INSTALLING

		Gas

		Oil Pump Assembly

		Oil Screen

		Troubleshooting

	Electrical System

		Specifications

		Battery

		Testing Electrical Components

		Timing Sensor

			PEAK VOLTAGE

			RESISTANCE

		CDI

			PEAK VOLTAGE

		Stator Coil

			VOLTAGE (No Load)

			RESISTANCE

		Choke Circuit

			CHOKE VOLTAGE

		Brakelight Switch

			VOLTAGE (Wiring Harness Connector)

			RESISTANCE (Brakelight Switch Connector)

		Fuse

		Ignition Coil

			PRIMARY WINDING RESISTANCE

			SECONDARY WINDING RESISTANCE

			SPARK PLUG CAP RESISTANCE

		Ignition Switch

			VOLTAGE

			RESISTANCE

		Handlebar Control Switches

			RESISTANCE (Starter Button)

			RESISTANCE (Emergency Stop)

		Magneto Assembly

			REMOVING

			INSPECTING

			INSTALLING

		Starter Motor

			REMOVING

			INSTALLING

		Regulator

			VOLTAGE

		Ignition Timing

		Headlights

			BULB VERIFICATION

			VOLTAGE

		Troubleshooting

	Drive System

		Drive Chain

			CHECKING DRIVE CHAIN AND SPROCKETS

			ADJUSTING DRIVE CHAIN

			REMOVING DRIVE CHAIN

			INSTALLING DRIVE CHAIN

			REMOVING FRONT DRIVE SPROCKET

			INSTALLING FRONT DRIVE SPROCKET

			REMOVING REAR SPROCKET

			INSTALLING REAR SPROCKET

		Rear Hub

			REMOVING REAR HUB

			REMOVING BEARINGS AND SEALS

			REMOVING AXLE HOUSING

			CLEANING AND INSPECTING

			INSTALLING BEARINGS AND SEALS

			INSTALLING AXLE HOUSING

			INSTALLING DRIVE AXLE

		Front Hub

			REMOVING HUB

			CLEANING AND INSPECTING

			REMOVING HUB BEARINGS AND SEALS

			INSTALLING HUB BEARINGS AND SEALS

			INSTALLING HUB

		Brake Systems

		Troubleshooting

	Suspension

		Shock Absorbers

			REMOVING FRONT SHOCK ABSORBERS

			REMOVING REAR SHOCK ABSORBER

			CLEANING AND INSPECTING

			INSTALLING FRONT SHOCK ABSORBERS

			INSTALLING REAR SHOCK ABSORBER

		A-Arm

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Swing Arm

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Wheels and Tires

			TIRE SIZE

			TIRE INFLATION PRESSURE

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

			CHECKING

		Troubleshooting

	Steering

		Steering Post

			REMOVING

			CLEANING AND INSPECTING

			INSTALLING

		Handlebar Grip

			REMOVING

			INSPECTING

			INSTALLING

		Troubleshooting

	Handlebar Controls

		Handlebar Switch

			REMOVING

			INSTALLING

		Hand Brake Lever Assemblies

			REMOVING

			INSTALLING

Back Cover



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