Bmw K1100Rt R1100Rs R850 1100Gs R850 1100R Service Manual-21215B320082.pdf -Bookmark created by https://wimanual.com Repair Manual Introduction Contents Maintenance Schedule Pre-delivery check Service Data 00 Maintenance and general instructions Tightening torques R 1100 RS Tightening torques R850 Operating materials Key to maintenance intervals Change engine oil, renew oil filter element Change the oil in the gearbox and rear wheel drive... Changing oil in gearbox Changing oil in rear wheel drive Checking battery acid level Renewing air cleaner Renewing fuel filter Checking Taking up slack at cylinder heads Checking Adjusting Poly-V belt Renewing Poly-V belt  (40 000 km Checking brake pads and discs for wear Checking brake pads for wear Renewing brake pads � front brake [RS] Renewing brake pads - rear brake [GS Checking brake discs for wear Checking brake fluid level Bleeding Bleeding front brake circuit Bleeding rear brake circuit Grease the centre stand [RS], side stand and clutc... [RS] Cleaning and greasing the windshield adjustin... [RS] Grease front suspension strut at its lower at... Checking Checking tightness of rear wheel studs [RS] Check tightness of screws at adjustable handl... [R] Check steering damper Taking up slack on hose clips at intake stub pipen... Checking front wheel bearings Checking swinging arm bearings, adjusting if neces... Checking Final inspection with road safety and functional c... 11 Motor Technical Data Sectioned drawing of engine Lubricating oil circuit Coolant circuit Cooling oil circuit (with oil thermostat) Removing engine Dismantling engine Removing cylinder head cover Locking the engine in the TDC position Removing and installing chain tensioner Removing valve gear holder Dismantling Removing cylinder head Dismantling, checking, repairing and re-assembling... Removing cylinder barrel Removing Checking pistons and cylinders Assemble pistons Removing Removing and installing alternator cover with engi... Removing alternator mount cover Renewing radial shaft seal in alternator mount cov... Renewing radial shaft seal for rotary breather Removing auxiliary-shaft drive Removing oil pump Oil temperature regulator Removing radial shaft seal on crank- shaft with en... Dismantling crankcase Removing crankshaft, auxiliary shaft and timing ch... Removing and installing oil pick-up basket Replacing oil level sight glass Removing conrods Checking conrods Measuring main and big end bearing play Install main bearings Measuring big end bearing play Assembling engine Installing conrod Installing crankshaft Installing timing chain tensioning and slide rails... Installing auxiliary shaft Assembling engine block Installing radial seal on crankshaft Installing clutch housing Installing oil pump Installing auxiliary shaft drive Installing pistons Installing cylinders Installing cylinder head Adjusting valve clearances Installing right cylinder head Installing left cylinder head Installing alternator mount cover Installing magnetic gate Installing alternator Installing engin 12 Engine electrics Technical Data Removing and installing coil and ignition lead Checking ignition coil resistance Removing and installing alternator Dismantling Checking alternator Checking armature for short to ground (earth) Removing and installing starter motor Dismantling Renewing carbon brushes Checking starter motor Checking starter relay Removing and installing magnetic gate Timing the ignition 13 Fuel preparation and control Technical Data Removing and installing air cleaner Removing and installing throttle stub pipe Removing and installing injectors Removing and installing Motronic control unit 16 Fuel tank and lines Technical Data Removing and installing fuel tank Removing and installing fuel filter, fuel pump and... Removing and installing fuel filter Removing and installing fuel pump and fuel level s... Checking fuel pump pressure Removing and installing fuel distributor and press... 18 Exhaust system Removing and installing exhaust system Removing and installing muffler (silencer) Removing and installing front exhaust pipes 21 Clutch Technical Data Removing and installing clutch Removing clutch Installing clutch Adjusting clutch operating clear- ance 23 Gearbox Technical Data Gearbox - sectioned drawing Removing and installing clutch bear-ing Removing and installing gear shift pedal Removing gearbox Dismantling Replacing shaft seal on neutral switch Removing gearbox cover Removing selector drum Removing gearbox shafts Removing and installing input shaft sealing ring a... Removing Removing and installing selector shaft seal Removing deep-groove ball bearing from selector dr... Removing taper roller bearing race from input shaf... Installing deep-groove ball bearing on selector dr... Installing taper roller bearing race on input shaf... Removing and installing deep-groove ball bearing a... Dismantling Disassembling Dismantling Installing gearbox shafts Removing and installing output shaft seal Installing selector shaft Installing selector forks Installing selector drum Shimming gearbox shafts Shimming the gearbox shafts (without Clean Bearing... Example Shimming the gearbox shafts (with Clean Bearing) Example Removing and installing taper roller bearing race Checking friction coefficient of input shaft taper... Installing gearbox cover Removing and installing input shaft seal at housin... Completing assembly of gearbox Installing gearbox 31 Front fork Technical Data Removing and installing telescopic fork Removing and installing telescopic fork without fo... [RS] Removing and installing fork bridge [GS Removing and installing slider tube bridge [RS] Checking ball joint friction [GS Dismantling Dismantling telescopic fork Assembling telescopic fork Measuring telescopic fork Removing and installing leading link Dismantling Removing and installing front suspension strut [R] Removing and installing steering damper Removing and installing ball head Checking the steering damper 32 Steering Technical Data Removing and installing left handlebar fitting Removing and installing right handlebar fitting [RS] Removing and installing handlebar [GS Removing and installing wire cable distributor blo... Removing and installing throttle cable Removing and installing cold-start cable Removing and installing clutch cable 33 Rear wheel drive Technical Data Rear wheel drive-sectioned drawing Removing, dismantling, reassembling and installing... Removing rear wheel drive Removing input bevel pinion Disassembling input bevel pinion Assembling input bevel pinion Installing input bevel pinion Removing and installing taper roller bearing in re... Removing crown wheel Installing crown wheel Checking Checking tooth contact pattern Shimming housing cover Installing housing cover Installing splined element Installing rear wheel drive Removing, dismantling, reassembling and installing... Removing rear swinging arm Removing and installing taper roller bearing Removing and installing flexible gaiter Removing drive shaft Installing drive shaft Installing rear swinging arm Removing and installing suspension strut 34 Brakes Technical Data Removing and installing front brake caliper Dismantling and assembling front brake caliper Dismantling front brake caliper Assembling front brake caliper Removing and installing rear brake caliper [RS] Dismantling and assembling rear brake caliper... Dismantling rear brake caliper Assembling rear brake caliper [GS Dismantling rear brake caliper Assembling rear brake caliper Removing and installing front brake disc [RS] Removing and installing rear brake disc (atta... [GS [RT [RS] Removing and installing front ABS sensor [GS [RT] Removing and installing front ABS sensor [ABS] Adjusting front sensor gap Marking sensor wheel Checking and adjusting sensor gap [RS] Removing and installing rear ABS sensor [GS [RS] Adjusting rear ABS sensor gap Marking sensor wheel Checking and adjusting sensor gap [GS Marking sensor wheel Checking and adjusting sensor gap Removing, installing, dismantling and assembling f... Removing and installing rear brake master cylinder... Checking and adjusting relief clear- ance of pisto... Removing and installing brake pedal Removing and installing ABS unit Removing the ABS unit Installing the ABS unit Removing and installing ABS relay and relay base Removing ABS relay Installing the ABS relay Removing ABS relay base Installing the ABS relay base Removing and installing brake line (with ABS) Removing and installing front ABS brake line Removing and installing rear ABS brake line 36 Wheels and tyres Technical Data Removing and installing front wheel Removing front wheel Installing front wheel Removing and installing wheel bearings [RS Removing rear wheel Installing rear wheel [GS Removing rear wheel Installing rear wheel Static balancing of front wheel Checking front [GS [GS Centering horizontal runout 46 Frame Technical Data General view, frame [RT] General view of fairing sections [RT] Removing and installing front mudguard [RT] Removing and installing fairing sections [RT] Removing and installing wind- shield [RT] Removing and installing inner fairing panel [RT] Removing and installing upper section of fair... [RT] Removing and installing fairing holder [RT] Removing and installing luggage rack [RT] Removing and installing rear fairing [RT] Removing and installing number plate mount... [RT] Removing and installing lower rear section [RT Removing and installing side stand [RT] Removing and installing left footrest plate [RT] Removing and installing right footrest plate [RT] Removing and installing frame [RS] Removing and installing front mudguard [RS] Removing and installing side sections of fair... [RS] Removing and installing side sections of full... [RS] Removing and installing wind- shield [RS] Removing and installing adjustable windshiel... [RS] Removing and installing inner fairing panel [RS] Removing and installing top section of fairin... [RS] Removing and installing fairing holder Removing and installing frame [RS] Removing and installing grab handle [RS] Removing and installing rear fairing [RS] Removing and installing number plate bracket [RS] Removing and installing lower rear section Removing and installing rear section of frame [RS] Removing and installing center stand [RS] Removing and installing rear footrest plate [RS [GS [GS] Removing and installing windshield [GS] Removing and installing front fairing [GS] Removing and installing fairing holder [GS] Removing and installing luggage rack [GS [GS [GS [GS] Removing and installing front footrest plate [R] Removing and installing rear fairing Checking running gear Measuring wheel track offset 51 Equipment Removing and installing ignition switch Removing and installing ignition Removing and installing lock barrel Removing and installing lock barrel for fuel tank ... [RS Removing and installing lock barrel [GS] Removing and installing dualseat lock Removing and installing lock barrel [R] Removing and installing dualseat lock Removing and installing lock barrel [GS] Removing and installing helmet lock [RT] Removing and installing storage compartment l... 52 Seat [RT] Dismantling and assembling dualseat [RS] Dismantling and assembling dualseat [GS 61 General electrical equipment Technical Data Removing and installing central electrical equipme... Dismantling Relay positions (central electrical equipment box)... Frame wiring harness [ABS] Installing wiring harness Installing wiring harness in central electrical eq... [RT] Wiring harness View from left [RT] Wiring harness View from right [RT] Wiring harness at fairing holder [RT] Wiring harness at instrument cluster [RS] Wiring harness View from left [RS] Wiring harness View from right [RS] Wiring harness at left switch unit [RS] Wiring harness at right switch unit [GS] Wiring harness View from left [GS] Wiring harness View from right Removing and installing battery holder 62 Instruments Technical Data [RT] Removing and installing instrument cluster [RT] Dismantling and assembling instrument cluster... [RS] Removing and installing instrument cluster [RS] Dismantling and assembling instrument cluster... [GS] Removing and installing instrument cluster [GS] Dismantling and assembling instrument cluster... [R] Removing and installing instrument cluster 63 Lights Technica Data [RT] Removing and installing headlight Adjusting headlight [RS] Removing and installing headlight Adjusting headlight [GS] Removing and installing headlight Adjusting headlight [GS] Removing and installing front flashing turn i... [R] Removing and installing headlight Adjusting headlight . Notice: This is a preview not fully updated, please download the full version at https://wimanual.com