Bobcat Excavators 316 6902285 Service Manual 2 06-21416B320061.pdf -Bookmark created by https://wimanual.com MAINTENANCE SAFETY ALPHABETICAL INDEX CONTENTS FOREWORD SAFETY INSTRUCTIONS Fire Prevention SERIAL NUMBER LOCATIONS EXCAVATOR SERIAL NUMBER ENGINE SERIAL NUMBER IDENTIFICATION AND MACHINE SIGNS (DECALS) SAFETY AND MAINTENANCE LIFTING THE EXCAVATOR Procedure UPPERSTRUCTURE SLEW LOCK Operation TRANSPORTING THE EXCAVATOR Loading Onto Transport Vehicle ENGINE COVER Opening the Engine Cover Closing the Engine Cover SERVICE SCHEDULE Chart AIR CLEANER Daily Check Dust Cup Replacing The Filter COOLING SYSTEM Cleaning The Cooling System Checking Coolant Level Replacing The Coolant FUEL SYSTEM Fuel Specifications Filling The Fuel Tank Removing Water From The Fuel System Replacing The Fuel Filter Draining The Fuel Tank Removing Air From The Fuel System ENGINE LUBRICATION SYSTEM Checking Engine Oil Replacing Oil And Filter HYDRAULIC SYSTEM Checking And Adding Fluid Replacing The Hydraulic Filter Replacing The Hydraulic Fluid LUBRICATING THE EXCAVATOR Lubrication Locations TRAVEL MOTOR Checking And Adding Oil Replacing Oil ALTERNATOR BELT Adjusting The Alternator Belt SPARK ARRESTOR MUFFLER BLADE EXTENSION Installing And Removing HYDRAULIC SYSTEM HYDRAULIC HYDRAULIC SYSTEM INFORMATION Troubleshooting Chart BOOM CYLINDER Checking The Boom Cylinder Removal and Installation Parts Identification Disassembly Assembly ARM CYLINDER Checking The Arm Cylinder Removal and Installation Parts Identification Disassembly Assembly BOOM SWING CYLINDER Checking The Boom Swing Cylinder Removal and Installation Parts Identification Disassembly Assembly BUCKET CYLINDER Checking The Bucket Cylinder Removal and Installation Parts Identification Disassembly Assembly BLADE CYLINDER Checking The Blade Cylinder Removal and Installation Parts Identification Disassembly Assembly TRACK FRAME EXPANSION CYLINDER Checking The Track Frame Expansion Cylinder Removal And Installation Parts Identification Disassembly Assembly MAIN RELIEF VALVES Testing And Adjusting The Main Relief Valves PORT RELIEF VALVES Testing And Adjusting The Port Relief Valves HYDRAULIC CONTROL VALVE Removal And Installation Identification Disassembly And Assembly P1 And P2 Section Boom And Arm Section Upperstructure Slew Section Boom Swing Section Left Travel And Blade Section Right Travel And Bucket Section HYDRAULIC PUMP Description Testing Removal And Installation Parts Identification Disassembly Assembly TRACK FRAME EXPANSION VALVE Removal And Installation Disassembly And Assembly TRAVEL MOTOR Removal And Installation Parts Identification SWIVEL JOINT Removal And Installation Parts Identification Disassembly Assembly SWING MOTOR Removal And Installation Parts Identification Disassembly Assembly HYDRAULIC FILTER MOUNT Removal And Installation HYDRAULIC RESERVOIR Removal And Installation STANDARD HYDRAULIC CONTROL CHANGE Standard To ISO Control Pattern ISO HYDRAULIC CONTROL CHANGE ISO To Standard Control Pattern AUXILIARY HYDRAULIC CONTROL VALVE Removal And Installation Disassembly And Assembly UNDERCARRIAGE BLADE Extention Installing And Removing Blade Removal And Installation TRACKS Track Lug Height Adjustment Removal And Installation TRACK FRAME Disassembly And Assembly Removal And Installation Of Expandable Track Frame Drive Sprocket Removal And Installation TRACK DAMAGE IDENTIFICATION Cutting Of Steel Cords Abrasion Of Embedded Metals Separation Of Embedded Metals Separation Of Embedded Metals Due To Corrosion Cuts On The Lug Side Rubber Cracks On The Lug Side Rubber Due To Fatigue Lug Abrasion Cracks And Cuts On The Lug Side Rubber Abrasion Of The Track Roller Side Cuts On The Edges Of Track Roller Side TRACK IDLER Parts Identification Disassembly Assembly TRACK ROLLER Parts Identification Disassembly Assembly SWING CIRCLE GEAR Removal Installation UPPERSTRUCTURE & SWING SECTION UPPERSTRUCTURE Removal And Installation CANOPY Removal And Installation SEAT AND SEAT MOUNT Removal And Installation CONTROL LOCKOUT Removal And Installation ENGINE SPEED CONTROL Removal And Installation BLADE CONTROL Removal And Installation BLADE CONTROL UPPERSTRUCTURE SLEW LOCK Removal And Installation RIGHT PEDAL AND LINKAGE Pedal Removal And Installation TRAVEL CONTROLS Removal And Installation LEFT PEDAL AND LINKAGE Pedal Removal And Installation Disassembly And Assembly CONTROL LEVERS AND LINKAGE Inspection And Maintenance Removal And Installation FUEL TANK Removal And Installation HORN Removal And Installation SWING FRAME Removal And Installation Bushing Replacement BOOM Removal And Installation Boom Bushing Removal And Installation ARM Removal And Installation Arm To Boom Bushing Removal And Installation Arm To Bucket And Bucket Link Bushing Removal And Installation BUCKET Removal Installation BUCKET LINK Removal And Installation Bucket Link Bushing Removal And Installation UPPERSTRUCTURE COVERS Left Upperstructure Cover Removal And Installation Left Upperstructure Cover Disassembly and Assembly Right Upperstructure Cover Removal And Installation Right Upperstructure Cover Disassembly and Assembly CONSOLE COVERS Left Console Cover Removal And Installation Right Console Cover Removal And Installation ENGINE COVER Removal And Installation REAR BUMPER Removal And Installation ELECTRICAL SYSTEM ELECTRICAL SCHEMATICS ELECTRICAL SYSTEM INFORMATION Troubleshooting Chart Description Fuses Fuse Identification BATTERY Servicing Using A Booster Battery (Jump Starting) Removal And Installation ALTERNATOR Adjusting The Alternator Belt Removal And Installation Parts Identification Disassembly And Assembly STARTER Removal And Installation LIGHT Removal And Installation Disassembly And Assembly INSTRUMENT PANEL Removal And Installation Disassembly And Assembly VOLTAGE REGULATOR Removal And Installation HORN SWITCH Removal And Installation KEY SWITCH Removal And Installation ENGINE SERVICE TROUBLESHOOTING Chart SPARK ARRESTOR MUFFLER Removal And Installation AIR CLEANER Removal And Installation RADIATOR Removal And Installation ENGINE COMPONENTS AND TESTING Valve Clearance Adjustment Engine Compression Test Procedure Fuel Shut-Off Solenoid Removal And Installation Fuel Shut-Off Timer Removal And Installation Fuel Injection Pump Check Fuel Injection Pump Removal and Installation Fuel Injection Pump Timing Fuel Injector Removal And Installation Fuel Injector Checking Glow Plug Removal And Installation Glow Plug Checking ENGINE Removal And Installation ENGINE FLYWHEEL Removal And Installation Hydraulic Pump Coupler Flywheel Ring Gear RECONDITIONING THE ENGINE Cylinder Head Removal And Installation Cylinder Head Disassembly And Assembly Cylinder Head Servicing Cylinder Head Top Clearance Valve Guide Checking, Removal and Installation Valve And Valve Seat Reconditioning Valve Spring Rocker Arm And Shaft, Checking Timing Gearcase Cover Removal And Installation Idler Gear And Camshaft Removal And Installation Idler Gear and Shaft, Servicing Timing Gears Checking Backlash Fuel Camshaft Removal And Installation Fuel Camshaft Governor Crankshaft Gear Removal And Installation Oil Pump Removal And Installation Oil Pump, Service Engine Oil Pressure, Checking Relief Valve Piston And Connecting Rod Removal And Installation Piston And Connecting Rod, Servicing Connecting Rod Alignment Crankshaft And Bearings Removal And Installation Crankshaft And Bearings, Servicing Cylinder Bore, Checking Water Pump Removal And Installation Water Pump Disassembly And Assembly SPECIFICATIONS EXCAVATOR SPECIFICATIONS Machine Dimensions Performance Engine Controls Drive System Hydraulic System Electrical ENGINE SPECIFICATIONS Engine Fuel Injector Nozzles Fuel Injection Pump Cylinder Head Valves Valve Springs Rocker Arms Camshaft Cylinders Piston Rings Pistons Crankshaft Oil Pump Thermostat Engine Bolt Torque Re-Grinding The Crankshaft TORQUE SPECIFICATIONS FOR BOLTS Torque For General SAE Bolts Torque For General Metric Bolts HYDRAULIC CONNECTION SPECIFICATIONS Not Available At Time Of Print HYDRAULIC FLUID SPECIFICATIONS Specifications FUEL, COOLANT AND LUBRICANTS Chart CONVERSIONS Decimal And Millimeter Equivalents U.S. To Metric Conversion SMR 316-1 316-2 316-3 316-4 316-5 316-6 . 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