Bobcat Mt52 55 Sn A3Wr11001 Service Manual-21416B320101.pdf -Bookmark created by https://wimanual.com MAINTENANCE SAFETY ALPHABETICAL INDEX CONTENTS FOREWORD SAFETY INSTRUCTIONS FIRE PREVENTION Maintenance Operation Electrical Hydraulic System Fueling Starting Spark Arrestor Exhaust System Welding And Grinding Fire Extinguishers SERIAL NUMBER LOCATION Loader Serial Number Engine Serial Number DELIVERY REPORT BOBCAT LOADER IDENTIFICATION SAFETY AND MAINTENANCE LIFTING AND BLOCKING THE LOADER Procedure Four Point Lift LIFT ARM SUPPORT DEVICE Installing Removing TRANSPORTING THE BOBCAT LOADER Loading And Unloading Fastening TOWING THE MINI LOADER Procedure SERVICE SCHEDULE Chart AIR CLEANER SERVICE Replacing Filter Elements ENGINE COOLING SYSTEM Cleaning Checking Level Removing And Replacing Coolant FUEL SYSTEM Fuel Specifications Biodiesel Blend Fuel Filling The Fuel Tank Fuel Filter Removing Air From The Fuel System ENGINE LUBRICATION SYSTEM Checking And Adding Engine Oil Oil Chart Removing And Replacing Oil And Filter HYDRAULIC Checking And Adding Fluid Hydraulic Removing And Replacing Hydraulic Removing And Replacing Hydraulic Fluid Hydraulic Reservoir Breather BOB-TACH Inspection And Maintenance LUBRICATION THE MINI LOADER Lubrication Locations Parking Brake Lubrication SPARK ARRESTOR MUFFLER Cleaning Procedure PIVOT PINS Inspection And Maintenance REVERSE STOP PANEL Operation Inspection LIFT AND TILT FUNCTION LOCKOUTS Inspection LIFT ARM BY-PASS CONTROL Operation Inspection NEUTRAL START INTERLOCKS Inspecting Traction Drive Interlock Inspecting The Continuous Flow Shutoff Lever Inspecting Auxiliary Hydraulic Interlock AUXILIARY HYDRAULIC CONTROL SYSTEM Inspecting Deactivation Of The Auxiliary Hydraulic Continuos Flow HYDRAULIC SYSTEM HYDRAULIC HYDRAULIC SYSTEM INFORMATION Glossary Of Hydraulic Troubleshooting CYLINDER (LIFT) Testing Removal And Installation Parts Identification Disassembly And Assembly CYLINDER (TILT) Testing Removal And Installation Rod End Pivot Pin Bushing And Seal Removal And Installation Parts Identification Disassembly And Assembly MAIN RELIEF VALVE Description Testing Removal And Installation PORT RELIEF VALVES Testing (Lift) Removal And Installation (Lift) Testing (Tilt) Removal And Installation (Tilt) HYDRAULIC CONTROL VALVE Description Removal And Installation Identification Chart Disassembly And Assembly HYDRAULIC PUMP Direct Pump Testing Removal And Installation Parts Identification Disassembly And Assembly HYDRAULIC Description Housing Removal And Installation HYDRAULIC FLUID RESERVOIR Description Removal And Installation OIL COOLER Description Removal And Installation HYDROSTATIC SYSTEM HYDROSTATIC SYSTEM INFORMATION Troubleshooting Description HYDROSTATIC MOTOR Description Removal And Installation Parts Identification Disassembly Inspection Assembly CHARGE PRESSURE Description Testing Sender Removal And Installation Replacing Poppet Assembly HYDROSTATIC PUMP Description Removal And Installation Replenishing Parts Identification Disassembly Assembly DRIVE BELT Description Shield Removal And Installation Adjusting Alignment Belt Removal And Installation Tensioner Pulley Removal And Installation HYDROSTATIC CONTROLS Steering Control Panel Removal And Installation Steering Control Panel Disassembly And Assembly Steering Shaft Assembly Removal And Installation Steering Linkage Adjustment Adjusting Reverse Speed Control DRIVE SYSTEM PARKING BRAKE Description Handle Removal And Installation Cable Removal And Installation Cable Adjustment Linkage Assembly Removal And Assembly Brake Pin Lubrication TRACK CARRIAGE COMPONENTS Description Checking Tension Adjusting Tension Track Removal and Installation Idler (Front) Removal And Installation Idler (Front) Disassembly And Assembly Idler (Rear) Removal and Installation Idler (Rear) Parts Identification Idler (Rear) Disassembly and Assembly Tensioner Disassembly and Assembly Roller Removal and Installation Roller Parts Identification Roller Disassembly And Assembly Carriage Removal And Installation Track Damage Identification MAIN FRAME BOB-TACH Removal And Installation Seal Removal And Installation Lever And Wedge Disassembly And Assembly LIFT ARMS Removal And Installation REAR DOOR Removal And Installation Rear Door Panel Removal And Installation Striker Removal And Installation Striker (Adjusting) Latch Removal And Installation Bumper (Adjusting) FUEL TANK Removal And Installation Fuel Level Sender Removal And Installation INSTRUMENT PANEL Removal And Installation GRAB BAR Removal And Installation HOOD Removal And Installation Disassembly And Assembly Latch Removal And Installation REVERSE STOP PANEL Description Inspecting Function Removal And Installation Reverse Stop Mechanism Removal And Installation Reverse Stop Mechanism Disassembly And Assembly BOTTOM ACCESS PANEL Removal And Installation RIDE-ON PLATFORM (HINGED) Removal And Installation Tire Removal And Installation Caster Removal And Installation ELECTRICAL SYSTEM & ANALYSIS ELECTRICAL SCHEMATICS ELECTRICAL SYSTEM INFORMATION Glossary Of Electrical Symbols Description Troubleshooting Fuse And Relay Location Solenoid Testing BATTERY Removal And Installation Servicing Using A Booster Battery (Jump Starting) ALTERNATOR Belt Adjustment Belt Replacement Description Alternator Output Test Full Field Test Alternator Voltage Testing Removal and Installation Parts Identification STARTER Testing Removal And Installation Parts Identification INSTRUMENT PANEL Component Removal And Installation LIGHTS Removal And Installation NEUTRAL START SENSOR Description Removal And Installation Sensor Activation Adjustment Sensor Activation Bolt Removal CONTINUOUS FLOW SHUTOFF SWITCH Removal And Installation Testing ELECTRICAL Identification Chart ELECTRIC COOLING FAN Description Removal And Installation ENGINE SERVICE ENGINE INFORMATION Description Specifications (Kubota D722-EB) Specifications (Kubota D902-EB) Torque Values Troubleshooting Engine Removal And Installation Engine Mount Replacement Compression - Checking ENGINE SPEED CONTROL Removal And Installation Disassembly And Assembly Cable Removal And Installation MUFFLER Removal And Installation AIR CLEANER Housing Removal And Installation ENGINE COOLING SYSTEM Radiator Removal And Installation Fan Blade Removal And Installation Water Pump Removal And Installation Water Pump Disassembly And Assembly Thermostat Housing Removal And Installation LUBRICATION SYSTEM Oil Pan Removal And Installation Oil Pump Removal And Installation Oil Pump Inspection Engine Oil Pressure - Testing FUEL SYSTEM Fuel Camshaft Removal And Installation Fuel Camshaft Governor Disassembly And Assembly Fuel Shutoff Solenoid - Checking Fuel Injection Pump Removal And Installation Fuel Injection Pump Timing Fuel Injector Removal And Installation Fuel Injector Nozzle Pressure - Checking Nozzle Spray Condition Valve Seat Tightness CYLINDER HEAD Glow Plugs - Testing Glow Plugs Removal And Installation Valve Clearance Adjustment Valve Timing - Checking Cylinder Head Removal And Installation Cylinder Head Disassembly And Assembly Cylinder Head - Servicing Cylinder Head Top Clearance Valve Guide - Checking Reconditioning The Valve And Valve Seat Valve Spring Valve Tappets Rocker Arm And Shaft - Checking CRANKSHAFT AND PISTONS Piston And Connecting Rod Removal And Installation Piston And Connecting Rod - Servicing Cylinder Bore - Checking Connecting Rod Alignment Crankshaft Gear Removal And Installation Crankshaft And Bearings Removal And Installation Crankshaft And Bearings - Servicing CAMSHAFT AND TIMING GEARS Timing Gearcase Cover Removal And Installation Timing Gears Backlash - Checking Idler Gear And Shaft Removal And Installation Camshaft - Servicing Idler Gear And Shaft Servicing HYDRAULIC GEAR PUMP MOUNTING BRACKET Removal And Installation Hydraulic Gear Pump Coupler Removal And Installation FLYWHEEL AND ENGINE MOUNTING BRACKET Flywheel Removal And Installation Ring Gear Removal And Installation Engine Mounting Bracket Removal And Installation SPECIFICATIONS (MT52) MINI LOADER SPECIFICATIONS Dimensions Performance Controls Engine Hydraulic System Electrical Drive System Capacities Tracks Ground Pressure (MT55) MINI LOADER SPECIFICATIONS Dimensions Performance Controls Engine Hydraulic System Electrical Drive System Capacities Tracks Ground Pressure TORQUE SPECIFICATIONS FOR BOLTS Torque For General SAE Bolts Torque For General Metric Bolts HYDRAULIC CONNECTION SPECIFICATIONS O-ring Face Seal Connection Straight Thread O-ring Fitting Tubelines And Hoses Flare Fitting Port Seal Fitting HYDRAULIC FLUID SPECIFICATIONS Specifications CONVERSIONS Decimal And Millimeter Equivalents U.S. To Metric Conversion Chart . 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