Bomag Bw211D 4 Bw211Pd 4 Operating Maintenance Instructions-21417B240011.pdf -Bookmark created by https://wimanual.com BW 211 D-4 S Single drum roller BOMAG machines are products from the wide range of BOMAG compaction equipment. BOMAG�s vast experience in connection with state-of-the-art production and testing methods, such ... This manual comprises: Using these instructions will Compliance with the maintenance instructions will BOMAG GmbH will not assume liability for the function of the machine No warranty claims can be lodged in case of damage resulting from Please note! With this machine "CE" conformity is only achieved with the corresponding optional equipment. For your own personal safety you should only use original spare parts from BOMAG. In the course of technical development we reserve the right for technical modifications without p... Please fill in Fig. 1 Fig. 2 Fig. 3 1 Technical Data Fig. 4 BW 211 D-4 BW 211 PD-4 BW 211 D-4 BW 211 PD-4 Weights Travel characteristics Engine Brakes Steering Vibration Tires Filling capacities The following noise and vibration data acc. to - EC Machine Regulation edition (98 - Noise Emission Regulation 2000 were determined at nominal speed of the drive engine and with vibration running. The machine was ... During operation these values may vary because of the existing operating conditions. Noise value sound pressure level at the work place of the operator (with cabin): guaranteed sound capacity level of the machine: Vibration value Vibration of the entire boy (driver�s seat) Hand-arm vibration values 2 Safety regulations General This BOMAG machine is built in accordance with the latest technical standard and the valid techni... Each person involved in operation, maintenance and repair of the machine must therefore read and ... Intended use Unintended use Who is allowed to work with the machine? Conversions and alterations to the machine Safety notes in the operating and maintenance instructions: Information and safety stickers Loading the machine Towing the machine Checking the Roll Over Protection Structure (ROPS) Starting the machine Before starting Starting Starting with jump leads Starting in closed rooms Driving the machine Persons in the endangered area Driving Driving on slopes and gradients Behaviour in traffic Check the effect of vibration Parking the machine Parking on slopes and gradients Filling the fuel tank Fire protection measures Maintenance Working on hydraulic lines Changing hydraulic hoses Working on the engine Working on electrical equipment Working on the battery Working on the fuel system Working on wheels and tires Cleaning After maintenance work Repair Test 3 Indicators and Controls Fig. 5 3.1 General notes 3.2 Description of indicators and control elements Fig. 6 No. 1 = Ignition switch Fig. 7 No. 2 = Instrument cluster No. 3 = Vents for air conditioning, heating and ventilation, driver No. 4 = Vents for air conditioning, heating and ventilation, footwell Fig. 8 No. 5 = Push button for vibration Fig. 9 No. 6 = Travel lever Fig. 10 No. 7 = Rotary switch for vibration Fig. 11 No. 8 = Rotary switch for speed range selection Fig. 12 No. 9 = Emergency stop switch Fig. 13 No. 10 = Push button for warning horn Fig. 14 No. 11 = Rotary momentary contact switch for engine speed Fig. 15 No. 12 = Rotary switch for direction indicators left Fig. 16 No. 13 = Rotary switch for hazard light system Fig. 17 No. 14 = Rotary switch for light system (StVZO) Fig. 18 No. 15 = Rotary switch for working lights Fig. 19 No. 16 = Lever, steering wheel adjustment Fig. 20 No. 17 = Lever, swivelling of driver�s seat Fig. 21 No. 18 = 2-pole socket Fig. 22 No. 19 = Fuses in electric installation box Fig. 23 a = toggle switch for flashing beacon b = toggle switch for front windscreen wiper c = toggle switch for rear windscreen wiper d = toggle switch for rear windscreen heating Fig. 24 No. 20 = Fuse box, cabin Fig. 25 No. 21 = Control panel for ventilator, air conditioning, heating e = Rotary switch for cabin ventilator f = Push button for air conditioning g = Rotary switch for cabin heater (temperature selector switch) Fig. 26 No. 22 = Cabin light i = reading and dashboard light j = toggle switch for reading and dashboard light k = toggle switch for cabin light l = cabin light Fig. 27 No. 23 = Main fuse for battery Fig. 28 No. 24 = EVIBdisplay EVIB value 4 Operation 4.1 General notes 4.2 Tests before starting to operate Check: 4.3 Starting the engine Fig. 29 Fig. 30 Fig. 31 Fig. 32 Fig. 33 Fig. 34 Fig. 35 4.4 Starting with jump wires Fig. 36 4.5 Driving the machine Fig. 37 Fig. 38 Fig. 39 Fig. 40 Fig. 41 Fig. 42 Important notes on travel operation 4.6 Switching the vibration on and off Fig. 43 Pre-selecting the vibration Fig. 44 Switch the vibration on Fig. 45 Fig. 46 Switching the vibration off 4.7 Operating the parking brake, stopping the machine Fig. 47 4.8 Shutting the engine down Fig. 48 Fig. 49 Fig. 50 4.9 Emergency exit 4.10 Adjusting the steering wheel Fig. 51 4.11 Adjusting the seat Fig. 52 Fig. 53 4.12 Operating the hood Opening the hood Fig. 54 Fig. 55 Fig. 56 Fig. 57 Closing the hood Fig. 58 4.13 Towing in case of an engine failure Fig. 59 Fig. 60 Fig. 61 After towing Fig. 62 Fig. 63 4.14 Transport Fig. 64 Fig. 65 Fig. 66 Fig. 67 Weights: See technical data 5 Maintenance 5.1 General notes on maintenance Notes on the fuel system Notes on the engine performance Notes on the hydraulic system Notes on the cooling system 5.2 Fuels and lubricants Engine oil Quality Approved engine oils Oil viscosity Fig. 68 Oil change intervals ACEA API Fuels Quality Winter fuel Operation with rape seed oil methyl ester (RME �Bio Diesel�) Coolant, anti-freeze agent Hydraulic oil Bio-degradable hydraulic oil Oil for drive axle Lubrication grease 5.3 Table of fuels and lubricants Assembly Fuel or lubricant Quantity approx. Summer Winter 5.4 Running-in instructions The following maintenance work must be performed when running in new machines or overhauled engines: After a running-in time of 30 minutes After 50 operating hours After 500 operating hours 5.5 Maintenance chart No. Maintenance work Remark Running-in instructions after 50 operating hours every 10 operating hours, daily every 250 operating hours every 500 operating hours every 1000 operating hours every 2000 operating hours every 3000 operating hours as required 5.6 Check the engine oil level Fig. 69 For quality and quantity of oil refer to the table of fuels and lubricants. 5.7 Check, clean the water separator Fig. 70 5.8 Check the fuel level Fig. 71 Fig. 72 For quality of fuel refer to the table of fuels and lubricants. 5.9 Checking the hydraulic oil level Fig. 73 Normal level Minimum level For quality and quantity of oil refer to the table of fuels and lubricants. 5.10 Check the coolant level Fig. 74 For quality of coolant refer to the chapter 5.2, fuels and lubricants. 5.11 Checking the dust separator on the oil bath air filter Fig. 75 5.12 Checking the tire pressure Fig. 76 Nominal value see "technical data". 5.13 Clean the cooling fins on engine and hydraulic oil cooler Cleaning with compressed air Fig. 77 Cleaning with cold cleansing agent 5.14 Check the oil level in the drive axle Fig. 78 For quality of oil refer to the table of fuels and lubricants. 5.15 Checking the oil level in left Fig. 79 For quality of oil refer to the table of fuels and lubricants. 5.16 Check the oil level in the vibration bearings Fig. 80 For quality of oil refer to the table of fuels and lubricants. 5.17 Changing engine oil and oil filter cartridges Fig. 81 Fig. 82 Fig. 83 Fig. 84 For quality and quantity of oil refer to the table of fuels and lubricants. 5.18 Change the fuel filter cartridge Fig. 85 Fig. 86 5.19 Draining the sludge from the fuel tank Fig. 87 5.20 Service the battery The following therefore applies for the service life: Fig. 88 Charging voltage recommendation Fig. 89 5.21 Change the fuel pre-filter cartridge Fig. 90 Fig. 91 Fig. 92 Fig. 93 5.22 Checking, replacing the refrigerant compressor V- belt Check the V-belt Fig. 94 Tighten the V-belt. Fig. 95 Changing the V-belt 5.23 Service the air conditioning Cleaning the condenser Fig. 96 Checking the refrigerant level Fig. 97 Fig. 98 Fig. 99 Fig. 100 Checking the moisture level of the drying agent Fig. 101 Checking the condition of the drier Fig. 102 5.24 Check, adjust the valve clearance Valve adjustment schematic Fig. 103 Fig. 104 Crankshaft position 1 (Fig. 104) (4 cylinder engine) Fig. 105 Crankshaft position 2 (Fig. 105) (4 cylinder engine) Check the valve clearance Fig. 106 Fig. 107 Adjusting the valve clearance Fig. 108 5.25 Checking Checking the wear limit of the ribbed V- belt Fig. 109 Changing the ribbed V-belt Fig. 110 Fig. 111 5.26 Check the engine mounts Fig. 112 5.27 Change the oil in the drive axle Fig. 113 Fig. 114 For quality and quantity of oil refer to the table of fuels and lubricants. 5.28 Changing the oil in the wheel hubs Fig. 115 Fig. 116 For quality and quantity of oil refer to the table of fuels and lubricants. 5.29 Change the oil in the vibration bearings Fig. 117 Fig. 118 For quality and quantity of oil refer to the table of fuels and lubricants. 5.30 Retighten the fastening of the axle on the frame Fig. 119 5.31 Tightening the wheel nuts Fig. 120 5.32 Check the ROPS Fig. 121 5.33 Cleaning the oil bath air filter Fig. 122 5.34 Changing hydraulic oil and breather filter Fig. 123 Fig. 124 Nominal value: For quality and quantity of oil refer to the table of fuels and lubricants. 5.35 Changing the hydraulic oil filter Fig. 125 5.36 Changing the coolant Fig. 126 Fig. 127 Fig. 128 For quality of coolant refer to the chapter 5.2, fuels and lubricants. 5.37 Checking the injection valves 5.38 Service the combustion air filter Fig. 129 Fig. 130 Fig. 131 Fig. 132 Fig. 133 Fig. 134 Fig. 135 Dry cleaning of the main filter element Fig. 136 Changing the safety filter element Fig. 137 5.39 Adjust the scrapers Smooth drum Fig. 138 Padfoot drum Fig. 139 5.40 Adjust the parking brake Fig. 140 Fig. 141 Fig. 142 5.41 Changing the tires Fig. 143 5.42 Change the fresh air filter in the cabin Fig. 144 5.43 Tightening torques Fig. 145 5.44 Engine conservation 6 Trouble shooting 6.1 General notes The following work must only be carried out by qualified and trained personnel or by the sales se... Please observe strictly the safety regulations in chapter 2 of these operating and maintenance in... 6.2 Engine Faults Possible cause Remedy . Notice: This is a preview not fully updated, please download the full version at https://wimanual.com